1986-1989 Honda TRX 250R Fourtrax Service Manual

Addresses front suspension, steering linkage, and rear drivetrain systems including hub bearing inspection, knuckle removal, shock absorber disassembly, and brake pad replacement procedures. Complete torque specifications and diagnostic charts for ATV maintenance.

4.7starstarstarstarstar_half(3)
visibility Preview Available
Honda 1986-1989 Honda TRX 250R Fourtrax Service Manual manual page preview - page 1 of 224

Sample pages from the 1986-1989 Honda TRX 250R Fourtrax Service Manual manual

Honda 1986-1989 Honda TRX 250R Fourtrax Service Manual manual preview page 1 - thumbnail
Honda 1986-1989 Honda TRX 250R Fourtrax Service Manual manual preview page 3 - thumbnail
Honda 1986-1989 Honda TRX 250R Fourtrax Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$17.95 (incl. VAT) - Instant Download Instant Digital Download – No Shipping Fees
1 sold in the last 30 days
OR BUY NOW

Document Details

keyboard_arrow_down
Document Number / Seller:
23912 / Jennifer Rodriguez
File Size:
13.26 MB
File Type:
PDF
Language:
English (some of our manuals are multi-language)
Pages:
224
Printable:
Yes
Estimated Download Time:
0.27 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
ATV
Brand:
Honda
Reviewed and Approved:
Feb 6, 2025
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Models Covered & Key Technical Specifications

Honda TRX 250R Fourtrax — 1986–1989 Detailed Technical Digest | TRX 250R Series Sourcebook.

  • Approved System Fill: Front tire pressure is designed for 4.0 psi (0.275 kg/cm², 27.5 kPa) standard operational Matrix.
  • Measured Deviation Limits: For rear tire pressure regulation, 2.9–3.3 psi (0.2–0.225 kg/cm², 20–22.5 kPa) delivers the specified pressure envelope Standards.
  • Primary Load Capacity: Wheel nut torque requires 60–70 N·m (6.0–7.0 kg·m, 43–51 ft·lb) fastening force Protocol.
  • General Cycle Rate: The rear shock absorber spring free length is configured at 220.0–225.0 mm (8.66–8.86 in) for calibrated damping Architecture.
  • Essential Package Size: Spark plug gap is measured at 0.7–0.8 mm (0.028–0.031 in) for standard ignition clearance Norms.
  • Operational Containment Volume: Engine oil capacity establishes 1.2 L (1.3 US qt) maximum drain and refill Parameters.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Electrical Service Manual: ATV Official Honda TRX 250R Fourtrax (1986-1989) Service Manual - Comprehensive Diagnostics & Repair Service-Catalog

Asset-ID: Honda TRX 250R (1986-1989) // Equipment-Series: Four-Wheeled Vehicle Electrical Systems / Ignition Logic // Conceptual-Layout: Complete operational specifications and component diagnostics documentation.

Chapter Section Content Focus Reference Availability
Front Wheel/Suspension/Steering Hub bearings, tire service, steering shaft assembly and knuckle inspection procedures Complete specifications provided
Rear Wheel/Drive Mechanism Axle bearing maintenance, sprocket installation, lock nut torque documentation Documented
Hydraulic Disc Brakes Master cylinder and caliper service, brake fluid specifications, pad replacement guidance Detailed procedures included

Rigorously establishing coverage across foundational systems, the documentation provides a structural breakdown of suspension service procedures, drive mechanism assembly, and brake system maintenance. Disassembly instructions are documented for the front shock absorber, carrier pipe, and upper front arm components, alongside detailed bearing inspection and replacement protocols. Wear limits are specified for brake disc thickness, steering shaft runout, and rear axle measurements to guide service evaluation. System operation descriptions cover the rear suspension linkage, swingarm pivot bearing installation, and compression damping valve assembly sequences.

The documentation addresses electrical system diagnostics including ignition coil testing, alternator inspection, and lighting system verification. A comprehensive specifications table documents torque specifications for front wheel assembly (60-70 N·m for wheel nuts), rear axle components (80-100 N·m for outer lock nuts), and suspension mounting points (70-80 N·m for shock link pivot bolts). The manual documents torque specifications for the steering shaft nut to ensure proper bearing preload consistency. Troubleshooting sections guide users through systematic inspection of circuit continuity, resistance measurements, and component function assessment across all major systems.

FAQ

What components are **documented** for bearing inspection procedures? keyboard_arrow_down

1.0 mm maximum axial free play is specified for spherical bearing replacement in front arm assemblies after 1986 models.

Confirm the **precise** nitrogen pressure specifications for shock absorber operation? keyboard_arrow_down

1,961-2,256 kPa (20-23 kg/cm², 284-327 psi) is required for 1986 models, while 981-1,275 kPa (10-13 kg/cm², 142-185 psi) applies to post-1986 versions.

What tools are **proper** for conducting rear axle lock nut service? keyboard_arrow_down

07916-HA20000 or equivalent commercially available lock nut wrench (56 mm) and 07916-1870101 lock nut wrench (45 mm) are required for left-hand thread specifications.

Identify the **standard** compression damping force range for damper rod assessment? keyboard_arrow_down

10.9-15.6 kg (24.03-34.39 lb) compression force at 10 mm rod displacement is required for post-1987 shock absorber damper units per specification page 165.

Customer Reviews

Read what our customers say about this Honda ATV manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (3)

Avatar
New
I found the wiring diagrams very useful for my repairs. The download process was quick and easy, and I received helpful support via email!
Avatar
New
This manual is incredibly detailed and easy to follow. The troubleshooting guides are especially helpful!
Avatar
New
Rated 4 out of 5 stars