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Sachs MadAss125 underbone motorcycle repair instructions

Models covered in this manual:

MadAss125
Sach Bikes International Company Limited

File specifications

File size: 21.65 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.44 Minutes
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Product Information

Table of Contents

Technical Data

  1. Engine, ignition system, carburetor, power transmission
  2. Chassis, lubrication and operating fluids, electrical equipment, dimensions and weights

Service Data

  1. Tightening torques for inspection plan
  2. Special tools for inspection plan

General Notes

  1. General information
  2. Safety instructions

Torque Values

  1. Frame, engine and frame
  2. Tightening torques

Maintenance

  1. General notes
  2. Service information
    • Checking the spark plug
    • Adjusting the throttle cable play
    • Checking and adjusting the drive chain
    • Checking the tire pressure
    • Lubrication points

Lubrication System

  1. Engine lubrication system
    • Lubricating the gearshift mechanism
    • Gear oil change
    • Oil pump
    • Oil filter screen
    • Removing and installation

Fuel System

  1. Fuel tank
    • Inspection
    • Removal and installation
  2. Carburetor
    • Carburetor disassembly, inspection, and installation
    • Carburetor air fuel mixture adjustment
    • Throttle and choke cable inspection and installation

Engine Disassembly / Assembly

  1. Engine removal
  2. Engine disassembly
  3. Engine assembly

Cylinder Head / Valves

  1. Service information
  2. Troubleshooting
  3. Camshaft inspection, removal, inspection
  4. Valve clearance adjustment
  5. Cylinder head installation

Cylinder / Piston

  1. Troubleshooting
  2. Piston removal, inspection
  3. Cylinder inspection
  4. Cylinder installation

Clutch / Gearshift Linkage

  1. Service information
  2. Clutch cable inspection
  3. Clutch disassembly and assembly
  4. Gearshift linkage inspection

Alternator / Cam Chain Tensioner

  1. Troubleshooting
  2. Alternator removal and installation
  3. Cam chain tensioner inspection and installation

Transmission / Crankshaft / Kick Starter

  1. Service information
  2. Troubleshooting
  3. Crankshaft inspection
  4. Transmission inspection
  5. Kick starter inspection
  6. Gear shift linkage
  7. Main shaft disassembly, transmission bearing inspection
  8. Countershaft disassembly and assembly

Electrical System

  1. Power
    • Inspecting battery
    • Charging battery
    • Alternator inspection
  2. Wiring
    • Inspecting and adjusting
    • Cable connections
  3. Lighting system
    • Inspecting and adjusting lights
    • Replacing bulbs

Ignition System

  1. Power
    • Inspecting battery
    • Charging battery
  2. Wiring
    • Inspecting and adjusting
    • Cable connections

Wiring Diagram

  1. Electrical wiring

Troubleshooting

  1. Engine
  2. Electrical
  3. Battery

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