2004 Kawasaki KFX 700 KSV700-A1 ATV Service Manual

Detailed service procedures for the 2004 Kawasaki KFX 700 KSV700-A1. Covers component diagnostics, disassembly, and reassembly. Publication 99966-1075-04.

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Document Details

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Document Number / Seller:
25757 / Michael Sanchez
File Size:
7.86 MB
File Type:
PDF
Language:
English
Pages:
429
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

Kawasaki KFX 700 (KSV700-A1) 2004 Service Manual

Diagnostic procedures and component service for the 2004 Kawasaki KFX 700 KSV700-A1. Publication 99966-1075-04 | Compendium Archive.

  • Verified Output Performance: 1100 ± 50 r/min establishes the standard idle speed Threshold.
  • Key Linear Velocity: 3.2 m (10.50 ft) represents the minimum turning radius Parameter.
  • Principal Gross Dimensions: 1985 mm (78.15 in.) -- signifies the overall length Measurement.
  • Advanced Rotational Force: The ignition system requires Digital DC-CDI Capacitors.
  • Design Play Limits: 4 mm (0.16 in.) is the specified pad lining thickness Standard.
  • Design Burn-in Temperature: 2.2 L (2.33 US qt) configures the engine oil capacity Protocol.

Professional Workshop Service Manual & Technical Specifications

Kawasaki KFX 700 KSV700-A1 ATV Service Manual - Precision Troubleshooting & Repair 2004 Manual-Nexus

Operational-Framework: KFX 700 KSV700-A1 / Performance-Values: ATV / Engine Logic // Component-Focus: 2004 Kawasaki KFX 700 ATV Service Manual

Metric System-Path Calibration-Standards
Engine Oil Capacity 2.2 L (2.33 US qt) 78 in-lb
Valve Clearance 0.20 - 0.25 mm (Exhaust) 12 N·m
Brake Pad Thickness 4 mm (0.16 in.) 78 in-lb
Tire Tread Depth 3 mm (0.12 in.) 33 in-lb
Idle Speed 1100 ± 50 r/min 87 in-lb
Drive Belt Deflection 22 - 27 mm 69 ft-lb

Maintenance information covers the following systems and procedures: Engine Top End, Cooling System, Fuel System, Drive Belt, and Torque Converter. This manual details specifications, special tools, and repair procedures necessary for proper vehicle maintenance. It includes procedures for valve clearance inspection and adjustment, engine oil changes, and drive belt inspection. Torque specifications are provided for various fasteners throughout the document to ensure correct assembly. The manual also covers detailed steps for component disassembly and reassembly.

Engine Top End

This section documents procedures for the engine's top-end components, including camshafts, rocker arms, valves, and the cylinder head. Methodically establishing correct assembly and torquing sequences ensures optimal engine performance and longevity. Key procedures involve valve clearance adjustment and inspection of critical wear points.

Cooling System

This manual outlines the proper maintenance of the cooling system, detailing coolant checks, radiator cleaning, and thermostat inspection. Ensuring the cooling system operates efficiently is vital for engine health, particularly under demanding conditions.

Fuel System

Procedures for the fuel system, including carburetor synchronization and fuel tank maintenance, are comprehensively covered. Correct fuel system function is essential for optimal engine performance and fuel efficiency.

Drive Belt and Converter System

Maintenance and inspection of the drive belt and converter system are detailed, covering drive belt deflection and pulley inspections. Proper upkeep of these components ensures efficient power transfer and longevity.

Engine Lubrication System

The engine lubrication system procedures are documented, covering engine oil and filter changes, and oil pressure measurements. Maintaining the lubrication system is critical for engine health and preventing wear.

This manual documents torque specifications for critical engine components to ensure proper assembly stress control.

FAQ

What **designated** adjustment procedures are included? keyboard_arrow_down

1100 ± 50 r/min is the standard idle speed for adjustment procedures.

Identify the **critical** pressure specifications for the radiator cap. keyboard_arrow_down

93 ~ 123 kPa (0.95 ~ 1.25 kgf/cm², 14 ~ 18 psi) is the specified relief pressure range for the radiator cap.

What **required** assembly sequence is detailed for the drive pulley? keyboard_arrow_down

275 N·m (28 kgf·m, 203 ft·lb) is the torque specification for the spider securing bolt during assembly.

Determine the **specified** service interval parameters for the drive belt. keyboard_arrow_down

Every 90 days (average 12 mile/day) or 1,700 km (1,100 mile), whichever comes first, is the recommended service interval for drive belt inspection.

What **essential** system architecture specifications are provided? keyboard_arrow_down

2.2 L (2.33 US qt) is the engine oil capacity when the engine is completely dry.

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This manual is incredibly detailed and user-friendly. The diagrams really helped me with the repairs. Plus, the download was seamless and the support team was quick to respond to my questions. Highly recommend!