1997-2002 Kawasaki Prairie 400 & 4x4 (KVF400-A/B/C/D) ATV Service Manual

Repair guide for all Prairie 400 and 4x4 configurations. Essential maintenance and repair procedures outlined for common issues and component specifics. Part # KVF400-A/B/C/D.

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Document Details

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Document Number / Seller:
29697 / Richard Perez
File Size:
37.63 MB
File Type:
PDF
Language:
English
Pages:
527
Printable:
Yes
Category:
4x4
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

In-Depth Specification Workshop Manual: 4x4 Kawasaki Prairie 400 & Prairie 400 4x4 (KVF400-A/B/C/D) All Terrain Vehicle (ATV) - Comprehensive Service Manual, covers 1997-2002 Reference-Archive

Reference-Category: KVF400-A1, A2 // Series-Validation: 3.1 m // Design-Core: 19.4 kW Kawasaki Prairie 400 & 4x4 (KVF400-A/B/C/D) (1997-2002) Specifications

  • Approved Amperage Specs: 25 A @6 000 r/min (rpm), 14 V limits the maximum electrical output.
  • Factory Thermal Envelope: For optimal operation, 3.1 m defines the minimum turning radius requirement.
  • Primary Production Rate: 391 mL -- signifies the total engine displacement.
  • General Imaging Specs: The ignition system is DC-CDI to ensure reliable spark generation.
  • Essential Fluid Capacity: The fuel tank capacity requires 14.0 L for standard operation.
  • Operational Output Rating: For best performance, 9.0 is the standard compression ratio.

Professional Workshop Service Manual & Technical Specifications

In-Depth Specification Workshop Manual: 4x4 Kawasaki Prairie 400 & Prairie 400 4x4 (KVF400-A/B/C/D) All Terrain Vehicle (ATV) - Comprehensive Service Manual, covers 1997-2002 Reference-Archive

Reference-Category: KVF400-A1, A2 // Series-Validation: 3.1 m // Design-Core: 19.4 kW Metric Technical-Path Logic
Specifications Overall length: 2065 mm, Overall width: 1190 mm, Overall height: 1145 mm, Wheelbase: 1250 mm, Ground clearance: 180 mm, Seat height: 868 mm, Dry weight: 271 kg, Curb weight: 156 kg Minimum turning radius: 3.1 m, Engine Type: 4-stroke, SOHC, 1-cylinder, Cooling system: Liquid-cooled, Bore and stroke: 81.0 x 76.0 mm, Displacement: 391 mL, Compression ratio: 9.0, Max Horsepower: 19.4 kW, Max Torque: 32.3 N-m, Carburetion: CVK34, Ignition system: DC-CDI

Service procedures are grouped by major vehicle systems, covering everything from general information and engine specifications to detailed component breakdowns and repair instructions. This manual includes information on the Fuel System, Cooling System, Engine Top End, Converter System, Engine Left Side, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Final Drive, Wheels/Tires, and more, providing a complete reference for maintaining and repairing the Kawasaki Prairie 400. The manual documents torque specifications for engine mounting components and other critical fasteners to ensure proper component alignment retention. Key sections include detailed exploded views, step-by-step removal and installation procedures, and diagnostic troubleshooting guides. Specific chapters address the Drive Belt, Drive Pulley, Driven Pulley, Torque Converter, Recoil Starter, Starter Clutch, Output Bevel Gear Case, Front and Rear Hubs, and various other essential systems, offering a complete guide to the ATV's mechanics and maintenance schedules. The manual is organized logically, ensuring easy access to the information needed for any repair or maintenance task.

FAQ

What are the **proper** clearance measurements for valve adjustment? keyboard_arrow_down

0.20 - 0.25 mm for exhaust valves and 0.14 - 0.19 mm for intake valves (when cold) are the proper clearance specifications.

Specify the **standard** torque specifications for the drive pulley bolt. keyboard_arrow_down

93 N-m (9.5 kg-m, 69 ft-lb) is the standard torque specification for the drive pulley bolt.

What is the **necessary** safety precautions when working with the fuel system? keyboard_arrow_down

Ensure the work area is well-ventilated and free from sparks or flames; turn the ignition OFF, do not smoke, and avoid highly flammable liquids like gasoline for cleaning.

Calculate the **recommended** lubrication requirements for the camshaft keyboard_arrow_down

When installing the camshaft, apply a thin coat of molybdenum disulfide grease to the valve stem for lubrication.

What values for **calibrated** testing parameters are specified for the radiator cap? keyboard_arrow_down

The radiator cap's relief pressure is specified between 93 - 123 kPa (0.95 - 1.25 kg/cm2, 14 - 18 psi) for at least 6 seconds.

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Reviews (3)

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This manual is a must-have for anyone with a Kawasaki Prairie 400. It offers clear instructions and thorough explanations. The support team was incredibly helpful when I had questions!
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The step-by-step guides made it easy to perform maintenance. I appreciated the quick email response when I needed help downloading the manual. Very professional service!
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Rated 5 out of 5 stars