1957-1973 FIAT 500 Owners Workshop Manual

Covers all 500 variants with detailed procedures for engine overhaul, transmission, brakes, electrical systems, and suspension. 161 pages of step-by-step repair guidance with technical specifications.

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Fiat Models Covered & Key Technical Specifications

Models: FIAT 500, 500D, 500F, 500L, 500 Station Wagon, 500 De-Luxe Sub-models / Variants: Sedan, Station Wagon, Sport, New 500 Trade Names: Nuova Cinquecento, Topolino Build Years: 1957–1973 Serial Numbers: 110.000, 110.004, 110D.000, 110F.000, 120.000, 126.000 Technical Data:

  • Engine configuration: 2-cylinder, air-cooled, 4-stroke
  • Engine displacement: 479 cc, 499.5 cc, 594 cc
  • Net power: 16.5–23 bhp
  • Spark plug gap: 0.020–0.028 inch (0.5–0.7 mm)
  • Engine sump oil capacity: 4.5 pints (2.5 liters)
  • Thermostat opening range: 70°–87°C (158°–189°F)
  • Battery voltage: 12 Volts
Technical Specifications
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Document Number / Seller:
24147 / Mark Harris
File Size:
13.01 MB
File Type:
PDF
Language:
English
Pages:
161
Printable:
Yes
Category:
Van
Last updated / verified
Feb 1, 2025

Fiat Manual Features & Content Preview

FIAT 500 1957–1973 Workshop Manual

  • Covers 1957–1973 FIAT 500 models, including the Sedan, Station Wagon, and variants like the 500D, 500F, 500L, and 500 De-Luxe
  • Official Haynes publication, ISBN 0 900550 90 2, printed 1992
  • Contains over 100 exploded-view diagrams, wiring schematics, lubrication charts, and a detailed engine assembly fault-finding guide
  • Documents serial number ranges 110.000 through 126.000
  • Laid out for standard letter and A4 printing
  • Indexed PDF search covers every chapter and appendix
  • This 1992 Haynes edition remains the authoritative technical record for the 1957–1973 FIAT 500, documenting the transition from the 479 cc early engines to the final 594 cc units

Technical Scope and Coverage

The 1957–1973 FIAT 500 workshop manual provides detailed service information for the full 500 series range. Chapters document the engine, lubrication, cooling, fuel system, ignition, clutch, transmission, brakes, electrical systems, and front/rear suspension geometry.

Additional sections offer bodywork maintenance and specific technical data for the Station Wagon versus standard Sedan builds. Information on engine stripping, crankshaft renovation, and differential servicing supports complex unit overhauls.

Specification Highlights

The manual includes extensive tables for torque, clearances, and fluid capacities essential for the FIAT 500. Cylinder head nuts require 18–24 lbf-ft (2.5–3.3 kgf-m) torque. Engine sump oil capacity for the 1957–1973 FIAT 500 is listed at 4.5 pints (2.5 liters). The thermostat starting temperature for the 500 series is documented at 70°–80°C.

All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This official 161-page Haynes workshop manual covers the 1957–1973 FIAT 500 range, documenting engine, chassis, transmission, and electrical specifications for the entire 110 through 126 series model line.

Manual FAQ, Purchase & Download Details

Are specific publication details such as the ISBN and printing origin included in this workshop manual? keyboard_arrow_down

Document includes the original ISBN, publication rights, and printer information on the front matter pages. These details serve to identify the edition and origins of the workshop manual.

Does the manual provide a chapter breakdown for major mechanical systems? keyboard_arrow_down

Comprehensive table of contents lists dedicated chapters covering the engine, fuel system, ignition, clutch, transmission, braking, electrical, and suspension systems.

Can I view technical diagrams, exploded views, and electrical schematic information within the document? keyboard_arrow_down

Manual contains numerous exploded views, cross-sectional engine diagrams, and a lubrication chart for various model configurations. These visual artifacts are included to support understanding of component assembly and system architecture.

Is there a reference section for fluid capacities and lubricant specifications? keyboard_arrow_down

Detailed specification tables include engine sump oil capacities and recommended lubricant grades for various climate conditions.

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