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Suzuki GS550, GS550L service manual

Models covered in this manual:

GS550, GS550L / Suzuki Motor Corporation

  • Suzuki GS550: 1977-1983
  • Suzuki GS550L: 1979-1986

File specifications

File size: 49.09 MB
File type: PDF
Language: English
Pages: 343

Printable: Yes
Estimated download time: 1.01 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

GENERAL INFORMATION

  1. Introduction
    • How to Use This Manual
    • Safety Precautions
  2. Vehicle Identification
    • Frame Number
    • Engine Number
  3. Specifications
    • General Specifications
    • Torque Specifications

MAINTENANCE

  1. Maintenance Schedule
    • Daily Checks
    • Periodic Maintenance
  2. Lubrication
    • Lubrication Points
    • Recommended Lubricants
  3. Tools and Equipment
    • Special Tools
    • General Tools

ENGINE

  1. Engine Removal and Installation
    • Preparation
    • Removal Steps
    • Installation Steps
  2. Engine Overhaul
    • Disassembly
    • Inspection
    • Reassembly
  3. Fuel System
    • Carburetor
    • Fuel Pump
  4. Cooling System
    • Radiator
    • Water Pump
  5. Lubrication System
    • Oil Pump
    • Oil Filter

TRANSMISSION

  1. Transmission Removal and Installation
    • Preparation
    • Removal Steps
    • Installation Steps
  2. Transmission Overhaul
    • Disassembly
    • Inspection
    • Reassembly

ELECTRICAL SYSTEM

  1. Battery
    • Battery Maintenance
    • Charging System
  2. Ignition System
    • Ignition Coil
    • Spark Plugs
  3. Lighting System
    • Headlight
    • Taillight
  4. Instrumentation
    • Gauges
    • Indicators

SUSPENSION AND STEERING

  1. Front Suspension
    • Forks
    • Steering Stem
  2. Rear Suspension
    • Shock Absorbers
    • Swingarm
  3. Steering System
    • Handlebar
    • Steering Adjustment

BRAKES

  1. Front Brake
    • Brake Caliper
    • Brake Pads
  2. Rear Brake
    • Brake Drum
    • Brake Shoes
  3. Brake System Maintenance
    • Brake Fluid
    • Brake Lines

BODY AND FRAME

  1. Body Panels
    • Removal
    • Installation
  2. Seat
    • Seat Removal
    • Seat Installation
  3. Frame
    • Frame Inspection
    • Frame Maintenance

TROUBLESHOOTING

  1. Engine Troubleshooting
    • Common Issues
    • Diagnostic Procedures
  2. Electrical Troubleshooting
    • Common Issues
    • Diagnostic Procedures
  3. Transmission Troubleshooting
    • Common Issues
    • Diagnostic Procedures

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