1977-1982 Suzuki GS550 service manual

Product Information

Table of Contents

GENERAL INFORMATION

1. General Information
   • Serial Number Location
   • Fuel, Oil, and Engine Data
   • Break-in Procedures
   • Maintenance and Tune-Up Schedule
   • Specifications

ENGINE

1. Engine Removal and Installation
   • Removal Procedures
   • Installation Procedures
2. Engine Disassembly
   • Cylinder Head Removal
   • Valve and Spring Removal
   • Camshaft Removal
   • Cylinder and Piston Removal
3. Engine Inspection
   • Cylinder Head Inspection
   • Valve Inspection
   • Camshaft Inspection
   • Cylinder and Piston Inspection
4. Engine Assembly
   • Cylinder Head Assembly
   • Valve and Spring Assembly
   • Camshaft Assembly
   • Cylinder and Piston Assembly
5. Carburetion
   • Carburetor Removal and Installation
   • Carburetor Disassembly
   • Carburetor Inspection and Assembly
6. Lubrication System
   • Oil Pump Removal and Inspection
   • Oil Cooler System
   • Lubrication Circuit

CHASSIS

1. Frame
   • Frame Inspection and Repair
2. Front Suspension
   • Fork Removal and Disassembly
   • Fork Inspection and Assembly
3. Rear Suspension
   • Shock Absorber Removal and Inspection
   • Swingarm Removal and Installation
4. Wheels and Tires
   • Wheel Removal and Installation
   • Tire Removal and Installation
5. Brakes
   • Brake Pad and Disc Inspection
   • Brake System Bleeding
   • Brake Caliper Overhaul

ELECTRICAL EQUIPMENT

1. Battery
   • Battery Inspection and Maintenance
2. Charging System
   • Alternator Removal and Inspection
   • Regulator/Rectifier Testing
3. Ignition System
   • Ignition Coil Testing
   • Spark Plug Inspection and Replacement
4. Lighting System
   • Headlight and Taillight Inspection
   • Turn Signal System
5. Switches and Controls
   • Handlebar Switches
   • Foot Controls

SPECIAL TOOLS

1. Special Tools List
   • Engine Tools
   • Chassis Tools
   • Electrical Tools

NECESSARY MATERIALS

1. Lubricants
   • Recommended Oils and Greases
2. Sealants
   • Gasket Sealants and Thread Locking Agents

TIGHTENING TORQUE

1. Torque Specifications
   • Engine Fasteners
   • Chassis Fasteners
   • Electrical Fasteners

TROUBLESHOOTING

1. Engine Troubleshooting
   • Starting Issues
   • Performance Issues
2. Chassis Troubleshooting
   • Suspension Issues
   • Braking Issues
3. Electrical Troubleshooting
   • Charging System Issues
   • Lighting System Issues

SERVICE DATA

1. Service Data
   • Engine Specifications
   • Chassis Specifications
   • Electrical Specifications

PERIODIC MAINTENANCE

1. Maintenance Schedule
   • Daily Checks
   • Monthly Checks
   • Annual Checks

WIRING DIAGRAM

1. Wiring Diagram
   • Electrical Circuit Diagrams

GS550E

1. Specific Model Information

GS550L (E-03)

1. Specific Model Information

GS550L (E-28)

1. Specific Model Information

GS550T (LT/E-01)

1. Specific Model Information

GS550ET (LT/E-03)

1. Specific Model Information

GS550EX (TX / LX / MX / EX/E-01)

1. Specific Model Information

GS550EX (TX / LX/E-28)

1. Specific Model Information

GS550TX (LX/E-03)

1. Specific Model Information

GS550LZ (E-01)

1. Specific Model Information

GS550MZ (E-03, 28)

1. Specific Model Information

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