1980-1986 Suzuki GS/GSX 400-1100 Service Manual

Suzuki GS/GSX 400-1100 technical guide detailing. Covers models from 1980-1986. Includes specifications for engine, transmission, and electrical systems. Part No. SD-0001(英)E-01

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Document Details

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Document Number / Seller:
23586 / Karen Scott
File Size:
32.96 MB
File Type:
PDF
Language:
English
Pages:
145
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Dec 13, 2025

Models Covered & Key Technical Specifications

Multi-System Repair Electrical Manual: Motorcycle 1980-1986 Suzuki GS/GSX 400-1100 Service Manual Procedure-Database Suzuki GS & GSX 400–1100 Series — 1980–1986 Applied Reference & Specification Documentation | Suzuki Series Segment.

  • Reference Production Rate: For optimal operation, 0.5–1.0 mm (0.02–0.04 in) defines the throttle cable play Sequences.
  • Integral Physical Specs: For optimal operation, 32–34 mm (1.26–1.34 in) defines the carburetor bore size Requirements.
  • General Output Quality: The valve seat width requires 0.9–1.2 mm (0.035–0.043 in) Threshold.
  • Certified Fill Levels: The oil pressure maintains 3.0–5.5 kg/cm² (43–78 psi) at 3000 r/min Mapping.
  • Factory Assembly Gap: The compression pressure operates between 9–14 kg/cm² (128–199 psi) across engine variants Configuration.
  • Established Print Rate: Front fork oil capacity governs 145–302 ml (4.90–10.21 US/Imp oz) per leg Benchmarks.

Professional Workshop Service Manual & Technical Specifications

Multi-System Repair Electrical Manual: Motorcycle 1980-1986 Suzuki GS/GSX 400-1100 Service Manual Procedure-Database

Operational-Scope: Suzuki GS/GSX 400-1100 Series (1980-1986) // Calibration-Scope: Motorcycle / Engine Logic // System-Identifier: Technical-details.

Integrated-Framework Value Framework
Primary Sections Engine Transmission
System Coverage Electrical Fuel + Oil Capacity
Data Type Torque Specifications Measurement Standards

Technical content addresses: VALVES + GUIDES, CAMSHAFT + CYLINDER + HEAD, PISTON + RING + CYLINDER, CRANKSHAFT + COUNTER BALANCER + CRANKCASE, OIL PUMP, CLUTCH, TRANSMISSION, SHAFT DRIVE, CARBURETOR, ELECTRICAL, BRAKE + WHEEL, SUSPENSION, FUEL + OIL CAPACITY, and TIRE PRESSURE sections.

Steering component information is provided for the engine's internal systems, including valve train, piston, and crankshaft specifications. Inspection guidelines are provided for the transmission and clutch assemblies to ensure proper function. Alignment specifications are included for the electrical system, covering ignition timing and component resistances. Reference data is provided for fuel and oil capacities, as well as tire pressure recommendations for various riding conditions. This manual covers the overall architecture of the motorcycle, documenting precise specifications for each major system.

The manual documents torque specifications for the engine components to ensure proper service interval reliability.

FAQ

Identify the **correct** service interval parameters for the Suzuki GS/GSX series? keyboard_arrow_down

197 mm (7.8 in) is the standard front fork oil level measurement, with a limit of 186 mm (7.3 in).

What procedures are **documented** for the system architecture? keyboard_arrow_down

The manual outlines procedures for valve clearance, cam height, piston ring end gap, and gear backlash determination.

Determine the **precise** tool requirements for basic maintenance. keyboard_arrow_down

While specific tools are not listed, the manual provides measurements such as 20 mm (0.8 in) for drive chain slack, indicating the need for measuring tools.

What specifications are required for **proper** electrical values? keyboard_arrow_down

Ignition timing is specified as 10° B.T.D.C. Below 1500 ± 150 r/min and 35° B.T.D.C. Above 2350 ± 150 r/min.

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This manual covers everything you need! The email with the download link arrived quickly, and I had no issues accessing the file. Very professional service!
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The depth of information is fantastic. I feel more confident handling repairs and adjustments now. Plus, customer support was super helpful when I had a question!
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Rated 5 out of 5 stars
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I was impressed with the clarity of instructions. The download process was smooth, and the support team was very responsive to my questions. A must-have!
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This manual is a lifesaver! The detailed sections made my maintenance tasks so much easier. Highly recommend!