1980-1986 Suzuki GS/GSX 400-1100 Service Manual

Suzuki GS/GSX 400-1100 technical guide detailing. Covers models from 1980-1986. Includes specifications for engine, transmission, and electrical systems. Part No. SD-0001(英)E-01

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Document Details

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Document Number / Seller:
23586 / Karen Scott
File Size:
32.96 MB
File Type:
PDF
Language:
English
Pages:
145
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Dec 13, 2025

Models Covered & Key Technical Specifications

Multi-System Repair Electrical Manual: Motorcycle 1980-1986 Suzuki GS/GSX 400-1100 Service Manual Procedure-Database Suzuki GS & GSX 400–1100 Series — 1980–1986 Applied Reference & Specification Documentation | Suzuki Series Segment.

  • Reference Production Rate: For optimal operation, 0.5–1.0 mm (0.02–0.04 in) defines the throttle cable play Sequences.
  • Integral Physical Specs: For optimal operation, 32–34 mm (1.26–1.34 in) defines the carburetor bore size Requirements.
  • General Output Quality: The valve seat width requires 0.9–1.2 mm (0.035–0.043 in) Threshold.
  • Certified Fill Levels: The oil pressure maintains 3.0–5.5 kg/cm² (43–78 psi) at 3000 r/min Mapping.
  • Factory Assembly Gap: The compression pressure operates between 9–14 kg/cm² (128–199 psi) across engine variants Configuration.
  • Established Print Rate: Front fork oil capacity governs 145–302 ml (4.90–10.21 US/Imp oz) per leg Benchmarks.

Manual Description & Preview

Multi-System Repair Electrical Manual: Motorcycle 1980-1986 Suzuki GS/GSX 400-1100 Service Manual Procedure-Database

Operational-Scope: Suzuki GS/GSX 400-1100 Series (1980-1986) // Calibration-Scope: Motorcycle / Engine Logic // System-Identifier: Technical-details.

Integrated-Framework Value Framework
Primary Sections Engine Transmission
System Coverage Electrical Fuel + Oil Capacity
Data Type Torque Specifications Measurement Standards

Technical content addresses: VALVES + GUIDES, CAMSHAFT + CYLINDER + HEAD, PISTON + RING + CYLINDER, CRANKSHAFT + COUNTER BALANCER + CRANKCASE, OIL PUMP, CLUTCH, TRANSMISSION, SHAFT DRIVE, CARBURETOR, ELECTRICAL, BRAKE + WHEEL, SUSPENSION, FUEL + OIL CAPACITY, and TIRE PRESSURE sections.

Steering component information is provided for the engine's internal systems, including valve train, piston, and crankshaft specifications. Inspection guidelines are provided for the transmission and clutch assemblies to ensure proper function. Alignment specifications are included for the electrical system, covering ignition timing and component resistances. Reference data is provided for fuel and oil capacities, as well as tire pressure recommendations for various riding conditions. This manual covers the overall architecture of the motorcycle, documenting precise specifications for each major system.

The manual documents torque specifications for the engine components to ensure proper service interval reliability.

FAQ

Does this service data document cover the specifications for the GSX750 and GSX750L models? keyboard_arrow_down

Yes, this manual includes dedicated sections for the GSX750 and GSX750L, featuring specification tables for engine, transmission, and electrical components.

What kind of technical reference data is provided in the engine and carburetor sections? keyboard_arrow_down

Chapters contain specification tables for valve clearance, valve lift, carburetor jet sizes, and piston dimensions across the supported Suzuki GS and GSX model range.

Are the electrical system specifications and fuse ratings included for the 1980-1986 motorcycle series? keyboard_arrow_down

Manual lists electrical reference values, including ignition timing, spark plug gap, coil resistance, and main fuse ratings for the various engine variants throughout the document.

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