1978-1983 Suzuki GS850G Service Manual

1978-1983 Suzuki GS850G motorcycle service manual covering all repair and maintenance procedures. Includes specifications, diagrams, and troubleshooting.

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Document Details

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Document Number / Seller:
24558 / Dorothy Wright
File Size:
76.93 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Aug 6, 2025

Models Covered & Key Technical Specifications

Suzuki GS850G (99500-38002-03E) – 1978-1983

This essential diagnostic repair manual provides a comprehensive overview of the Suzuki GS850G, including detailed service data and procedures.

  • Verified Print Rate: 25 ppm establishes the core speed performance Parameters.
  • General RPM Specs: For specific temperature range, 1500-2000 rpm defines the operational limit Framework.
  • Defined DPI Rating: 1200 dpi -- signifies the essential power rating Threshold.
  • Nominal Volume Data: For optimal operation, 22 L determines the core speed performance Standards.
  • Prescribed Running Clearance: The essential power rating requires 0.003-0.005 in Context Margin.
  • Engine Oil Type: SAE 10W/40 determines the oil capacity Bounds.

Professional Workshop Service Manual & Technical Specifications

Essential Diagnostic Repair Manual: Suzuki GS850G Official Original Repair Manual Technical-Guide

Diagnostic-Area: GS850G // Asset-ID: 99500-38002-03E / Suzuki motorcycle Logic // Diagnostic-Area: Service procedures.

Suzuki GS850G Service Manual Overview

This manual provides comprehensive documentation for the Suzuki GS850G, covering all aspects of maintenance, repair, and troubleshooting. It is structured to offer clear guidance through detailed sections.

Table of Contents Summary

  • Engine Lubrication System
  • Carburetors
  • Crankshaft
  • Brake + Wheel
  • Ignition System

Detailed System Documentation

This manual meticulously documents various systems within the Suzuki GS850G.

Engine Systems

It details engine removal and remounting, compression checks, and top-end procedures including cylinder head cover, camshafts, and valve guide service. Specific attention is given to piston, rings, cylinder, and crankshaft inspections, along with transmission and shaft drive assemblies.

Chassis and Electrical Components

Sections cover handlebars, clutch, throttle, and choke cables, as well as speedometer and tachometer operations. Headlight, ignition switch, front fork, steering stem, and wheel assemblies are thoroughly explained.

Fuel and Emission Control

Guidance is provided on the fuel system, carburetors, and starter units, including critical emission control information and regulatory adherence.

Torque specifications are documented for various components to ensure proper assembly integrity.

FAQ

What are the **proper** clearance measurements for the Suzuki GS850G? keyboard_arrow_down

0.003-0.005 in is the specified clearance for the secondary bevel gear backlash, ensuring proper operation.

Specify the **standard** torque specifications for the Suzuki GS850G. keyboard_arrow_down

7.0 Nm is the standard torque for the clutch sleeve hub nut, essential for secure assembly.

What is the **necessary** safety precautions when servicing the Suzuki GS850G? keyboard_arrow_down

Always use new circlips for transmission and shaft drive assemblies, as reusing old ones can lead to improper installation.

Customer Reviews

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Reviews (4)

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This manual covers everything you need to service your Suzuki GS850G. The download was smooth, and the support team responded quickly to my questions. Highly recommend!
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I was impressed by how fast I received the download link via email. The manual is detailed and easy to follow. Great service!
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The troubleshooting section is particularly useful. Customer support was very professional and responded promptly when I needed assistance. Overall, a great purchase!
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Rated 4 out of 5 stars