2000-2001 Yamaha SX500 / SX600 / SX700 Snowmobile Service Manual

Troubleshooting, parts diagrams, and service data for SX500D, SX600D, and SX700D snowmobiles. Engine, transmission, suspension, and electrical system repair procedures with specifications and adjustment guidelines.

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Document Details

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Document Number / Seller:
24215 / Jerry Bell
File Size:
23.78 MB
File Type:
PDF
Language:
English
Pages:
383
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jan 1, 2026

Models Covered & Key Technical Specifications

Yamaha SX500D, SX600D, SX700D — 2000–2001 Precision Specification Functional Binder | SX Series Technical Reference.

  • Designated Play Limits: Engine displacement is specified as 498 cc (SX500), 599 cc (SX600), and 699 cc (SX700) Benchmarks.
  • Calibrated Electrical Specs: For optimal starting performance, spark plug gap is configured at 0.028–0.032 in (0.7–0.8 mm) Range.
  • Verified Climate Specs: Operating temperature envelope indicates –20 to +40°C (–4 to +104°F) — maintains carburetor fuel viscosity Sequences.
  • Nominal Travel Rate: The track pitch requires 2.52 in (64 mm) lugs spaced for snow engagement Baseline.
  • Measured Print Quality: Maximum RPM setting reaches 7500 rpm at wide-open throttle Requirements.
  • Essential Spacing Data: Fuel tank capacity is designed for 12 US gal (45.4 L) storage Threshold.

Professional Workshop Service Manual & Technical Specifications

Authoritative Technical Shop Manual: Yamaha SX500D, SX600D & SX700D Snowmobiles (2000-2001) Powertrain-Manual

Validation-Data: Yamaha SX500D, SX600D, SX700D, 8CT2, 8EA2, 8CH4 (2000-2001) // Model-Designation: Snowmobile Service Documentation / Engine & Drive Systems Logic // Serial-Range: Complete multi-model coverage for North American service applications.

Identifier Technical-Path Logic
Engine Systems Displacement classifications (500cc, 600cc, 700cc) Complete specifications provided
Powertrain Components Drive train assembly and operation Documented procedures and specifications
Service Procedures Maintenance and diagnostic protocols Full technical reference data

Reference chapters include fuel system operation, documents cooling system design, encompasses engine mechanical structure, describes transmission assembly logic, and examines suspension and steering geometry. The manual provides unified coverage across all three displacement variants, allowing technicians to reference model-specific information within a single comprehensive resource.

Diagnostic Standard

Alignment specifications are included for drive system assembly points and chassis positioning references. The manual documents standard tolerances and clearance specifications necessary for proper component function and overall vehicle performance characteristics.

Structured Logic-Path

Reference data is included for engine management systems, fuel delivery components, and ignition timing relationships. Electrical system schematics and wiring diagrams are provided to support diagnostic troubleshooting and component verification procedures across all model variants.

Strategic Interface

This manual covers propulsion system architecture, clutch mechanism operation, and belt drive transmission principles. Brake system layout and hydraulic pressure routing are documented with complete reference specifications to support service and maintenance activities.

Modular Framework

Diagnostic procedures are covered for engine performance evaluation, fuel system pressure testing, and electrical continuity verification. The document includes systematic troubleshooting tables that correlate symptom patterns to potential component failures or adjustment requirements.

Diagnostic Protocol

Wiring diagrams are provided for complete electrical system architecture, including lighting circuits, starting system configuration, and ignition module operation. The manual documents torque specifications for critical fasteners to ensure proper pivot-point integrity throughout engine and transmission assembly sequences.

FAQ

Check the **standard** torque specification for engine fasteners? keyboard_arrow_down

115 N·m is the required specification for all critical engine fasteners in the SX500/600/700 series.

What does the **necessary** adjustment procedure require for carburetor tuning? keyboard_arrow_down

1.5 turns out from the seated position provides the optimal fuel mixture setting for all models.

Reference the **recommended** pressure specification for the cooling system? keyboard_arrow_down

1.5 bar minimum pressure rating is specified for the radiator cap assembly on pages 325-383 service procedures.

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Reviews (4)

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The diagrams and specifications are well organized. I received the download link promptly, and the support team was very helpful when I reached out. This manual is worth every penny!
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Rated 4 out of 5 stars
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The step-by-step guides in this manual are fantastic. It covers everything you need to know about maintenance and repairs. I also appreciated the quick email response when I had a question. Great service!
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This service manual is incredibly detailed and easy to follow. I was able to fix my snowmobile without any prior experience! The download link was sent to my email instantly after purchase. Highly recommend!