2005-2006 Yamaha Bruin 250 YFM250BT Owner's Manual (P/N LIT-11626-18-41)
Yamaha Models Covered & Key Technical Specifications
Models: Yamaha Bruin 250
Sub-models / Variants: YFM250BT
Model Years: 2005–2006
Technical Data:
- Engine: 5-speed manual transmission with centrifugal automatic clutch
- Fuel tank capacity: 12.0 L (3.17 US gal) total, 1.6 L (0.42 US gal) reserve
- Recommended brake fluid: DOT 4
- Tire specifications (Front): MAXXIS M 905 AT22 x 7.00–10
- Tire specifications (Rear): MAXXIS M 906 AT22 x 10.00–10
- Tire pressure (Front): 20 kPa (2.9 psi) recommended, 17 kPa (2.5 psi) minimum
- Tire pressure (Rear): 25 kPa (3.6 psi) recommended, 22 kPa (3.2 psi) minimum
- Cargo limits (Front carrier): 30 kg (66 lbs)
- Cargo limits (Rear carrier): 45 kg (99 lbs)
- Maximum vehicle load limit: 165 kg (364 lbs)
Yamaha Manual Features & Content Preview
- Details essential operation, safety, and maintenance guidelines for the 2005–2006 Yamaha Bruin 250 (YFM250BT).
- Official Yamaha factory publication (P/N LIT-11626-18-41), first edition June 2004.
- Contains 174 pages of unedited OEM data, serving as the exact reference provided at the original vehicle point-of-sale.
- Covers critical baseline capacities, including precise fluid specifications, exact tire pressures, and cargo load constraints.
Operational and Maintenance Coverage
Having the exact factory specs on hand saves serious time in the shop. This 174-page official Yamaha publication maps out the operational parameters and routine maintenance schedules for the 2005–2006 Bruin 250. It goes well beyond basic ownership. The guide delivers a detailed breakdown of machine identification protocols and the precise location of specification labels. You get clear, technical descriptions of control functions. That includes everything from main and handlebar switches to the exact gear shifting sequences for the 5-speed transmission and centrifugal clutch.
The manual also outlines specific cold and warm engine startup procedures. Working on a fresh rebuild? It clearly defines the required 20-hour engine break-in intervals. Proper weight distribution is critical on these ATVs. Because of this, the text details strict loading procedures for the front and rear carriers to maintain vehicle stability on the trail.
Specification and Safety Data
You need the right numbers to set up an ATV correctly. This reference provides the baseline specification tables required to get the YFM250BT back to its factory configuration. It lists the exact tire pressure settings for both axles: 20 kPa (2.9 psi) up front and 25 kPa (3.6 psi) in the rear. You will also find detailed fluid references, including the 12.0-liter total fuel capacity along with its 1.6-liter reserve.
To prevent structural or handling issues, vehicle loading constraints are strictly documented. The front carrier handles up to 30 kg, while the rear is rated for 45 kg. While this reference provides the exact factory baselines for routine upkeep and adjustments, always verify procedures with a certified technician before performing heavy service to ensure safe operation. It stands as the definitive foundational guide for keeping this specific Yamaha model running to OEM standards.
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