2008 Bombardier RXP, RXT, GTI Series GTX 4-Tec series Sea-Doo service manual

Product Information

Table of Contents

SAFETY NOTICE

INTRODUCTION

• General Information
• Vehicle Information
• Working on Watercraft
• Engine Emissions Information
• Tightening Torque
• Self-Locking Fasteners Procedure
• Loctite® Application Procedure
• Manual Information

01 MAINTENANCE 01 – Maintenance Chart 02 – Preseason Preparation 03 – Storage Procedure

• Propulsion System
• Fuel System
• Engine
• Electrical System
• Vehicle 04 – Special Procedures
• Towing the Watercraft in Water
• Submerged Watercraft
• Water-Flooded Engine
• Capsized Watercraft

02 TROUBLESHOOTING 01 – Technical Guidelines

• Engine
• Electrical System
• Propulsion
• Steering System 02 – Diagnostic Flow Chart
• Fuel System

03 ENGINE 01 – Engine Removal/Installation

• General
• Procedures
  • Engine 02 – Air Intake System
• General
• Procedures
  • Air Intake Silencer 03 – Intake Manifold/Intercooler
• General
• Procedures
  • Intake Manifold
  • Intercooler 04 – Intercooler (255 Engine)
• General
• Maintenance
• Procedures
  • Intercooler 05 – Supercharger
• General
• Inspection
  • Supercharger Inlet Cleanliness
  • Supercharger Clutch Slipping Moment (On Engine)
  • Supercharger Clutch Slipping Moment (Bench Test)
• Procedures
  • Supercharger 06 – Exhaust System
• General
  • Exhaust Cooling System
  • System Description
• Maintenance
  • Exhaust System Flushing
• Procedures
  • Muffler
  • Exhaust Pipe
  • Exhaust Manifold
  • Resonator
  • Exhaust Outlet
  • Exhaust Gas Temperature Sensor (EGTS) 07 – PTO Housing/Magneto
• General
• Procedures
  • PTO Housing
  • PTO Seal
  • PTO Coupling
  • Starter Drive Bearing
  • Stator
  • Rotor and Trigger Wheel
  • Ring Gear
  • Starter Drive 08 – Lubrication System
• General
• Maintenance
  • Engine Oil
  • Oil Filter
• Inspection
  • Engine Oil Pressure
• Procedures
  • PTO Oil Strainer
  • Suction Pump Oil Strainer
  • Engine Oil Pressure Regulator
  • Oil Pressure Pump
  • Oil Suction Pump
  • Oil Separator Cover
  • TOPS Valve
  • Oil Cooler 09 – Cooling System
• General
  • Circuit
  • Technical Specifications
• Inspection
  • Pressure Cap
  • Hoses and Clamps
  • Cooling System Leak Test
• Maintenance
  • Coolant Replacement
• Procedures
  • Clamps
  • Water Pump Housing
  • Water Pump Impeller
  • Thermostat
  • Rotary Seal 10 – Cylinder Head
• General
• Procedures
  • Exhaust Manifold
  • Cylinder Head Cover
  • Spark Plug Tubes
  • Rocker Arms
  • Camshaft Timing Gear
  • Cylinder Head
  • Camshaft
  • Valves
  • Valve Guides 11 – Cylinder Block
• General
• Procedures
  • Timing Chain
  • Chain Tensioner
  • Pistons/Connecting Rods
  • Piston Rings
  • Crankshaft
  • Balancer Shaft
  • Cylinder Block

04 ENGINE MANAGEMENT SYSTEM 01 – Overview

• System Description
  • Controller Area Network (CAN)
  • Engine Control Module (ECM)
  • Power Distribution 02 – Communication Tools/B.U.D.S. Software
• Communication Tools
  • MPI
  • MPI-2
• B.U.D.S. Software 03 – Monitoring System/Fault Codes
• Monitoring System
• Fault Codes
  • Specific Fault Codes
  • Fault Code Table

05 FUEL SYSTEM 01 – Electronic Fuel Injection (EFI)

• General
  • System Description
  • Deutsch Connector Information
  • Kostal Connector (ECM) Information
  • General Recommendations
• Basic Adjustments
  • Idle Speed
  • Closed Throttle and Idle Actuator Reset
  • Ignition Timing
• Repair Procedures
  • Engine Control Module (ECM)
  • Fuel Injector
  • Throttle Body
  • Throttle Position Sensor (TPS)
  • Idle Air Control Valve (IACV)
  • Crankshaft Position Sensor (CPS)
  • Camshaft Position Sensor (CAPS)
  • Manifold Air Temperature Sensor (MATS)
  • Coolant Temperature Sensor (CTS)
  • Exhaust Gas Temperature Sensor (EGTS)
  • Knock Sensor (KS)
  • Oil Pressure Sensor (OPS)
  • TOPS Switch 02 – Fuel Tank/Fuel Pump
• General
  • System Description
• Inspection
  • Fuel Tank Leak Test
  • Fuel System High Pressure Leak Test
  • Fuel Pump Pressure Test
• Procedures
  • Fuel Hoses and Oetiker Clamps
  • Fuel Filter
  • Fuel Tank
  • Fuel Pump
  • Fuel Level Sensor

06 ELECTRICAL SYSTEM 01 – Ignition System

• General
  • Ignition System Description
• Troubleshooting
  • Ignition System Testing
• Procedures
  • Ignition Coils
  • Spark Plugs 02 – Charging System
• General
  • System Description
• Procedures
  • Voltage Regulator/Rectifier
  • Battery 03 – Starting System
• General
• Troubleshooting
• Procedures
  • Starter Solenoid Fuse
  • Engine Start/Stop Switch

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