Honda TRX420FA/FPA Rancher 2009-2012 4-Wheel ATV Repair Manual OEM
605 Pages • 72.31 MB • Instant, Printable PDF
Honda Models Covered & Key Technical Specifications
Models: 2009–2012 Honda TRX420FA, 2009–2012 Honda TRX420FPA, 2009–2012 Honda TRX420FGA
Sub-models / Variants: FA (Standard), FPA (Standard with Electric Power Steering), FGA (Standard with GPS Navigation), FPA (Standard with GPS Navigation and Electric Power Steering)
Trade Names: FourTrax Rancher AT
Model Years: 2009–2012
Technical Data:
- Engine displacement: 420 cm³
- Engine type: Single cylinder, longitudinally installed, OHV
- Fuel delivery: PGM-FI (Programmed Fuel Injection)
- Transmission: Automatic (5-speeds with reverse)
- Cooling system: Liquid cooled
- Drive system: Selectable 4WD
- Final drive oil capacity: 90 cm³ (after draining)
- Radiator and engine coolant capacity: 1.5 liters
Honda Manual Features & Content Preview
- Original OEM publication covering 2009–2012 Honda TRX420FA, TRX420FPA, and TRX420FGA FourTrax Rancher AT models (including EPS and GPS navigation variants)
- Serves as the primary technical reference for all 2009–2012 TRX420FA-series utility vehicles
- 605 pages of factory-level technical data, inspection criteria, and diagnostic specifications
- Features 47 detailed exploded-view diagrams, 16 wiring schematics, and 12 comprehensive torque specification tables
Mechanical and Electrical Documentation
This factory service document equips technicians and garage builders with the exact reference material needed to maintain the Honda FourTrax Rancher AT. It eliminates guesswork on the shop floor. The content is strictly organized by vehicle system. You will find dedicated chapters breaking down the PGM-FI fuel delivery system, the liquid-cooled engine internals, and the complex dual-clutch automatic transmission. Rather than step-by-step hand-holding, this manual delivers raw technical overviews, component removal sequences, and precise inspection criteria for critical mechanical parts. Always prioritize workspace safety by strictly adhering to the manufacturer's recommended lifting procedures and utilizing proper protective gear when handling pressurized or electrical systems.
Specification and Reference Data
Accurate numbers matter when you are deep into a rebuild. This document provides standardized tables detailing precise wear limits and assembly tolerances directly from the engineers. Routine fluid capacities are clearly listed: engine oil requires 3.6 liters for a complete filter change, and the cooling system holds exactly 1.5 liters. You also get explicit torque values to prevent hardware failure. The cylinder head nut, for instance, must be secured at 39 Nm. Advanced diagnostics are supported with reference values for the PGM-FI system. Mechanics can easily verify the idle speed (set at 1,400 ± 100 rpm) or test injector resistance against the factory baseline of 11.6–12.4 ohms.
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