2009-2012 Honda TRX420FA/FPA Rancher 4-Wheel ATV Repair Manual

This manual covers the 2009-2012 Honda TRX420FA/FPA Rancher ATVs, offering comprehensive repair and maintenance procedures. Part No. 61CX400 Rev. 1.

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Honda Models Covered & Key Technical Specifications

Models: 2009–2012 Honda TRX420FA, 2009–2012 Honda TRX420FPA, 2009–2012 Honda TRX420FGA
Sub-models / Variants: FA (Standard), FPA (Standard with Electric Power Steering), FGA (Standard with GPS Navigation), FPA (Standard with GPS Navigation and Electric Power Steering)
Trade Names: FourTrax Rancher AT
Build Years: 2009–2012
Technical Data:

  • Engine displacement: 420 cm³
  • Engine type: Single cylinder, longitudinally installed, OHV
  • Fuel delivery: PGM-FI (Programmed Fuel Injection)
  • Transmission: Automatic (5-speeds with reverse)
  • Cooling system: Liquid cooled
  • Drive system: Selectable 4WD
  • Final drive oil capacity: 90 cm³ (after draining)
  • Radiator and engine coolant capacity: 1.5 liters
Technical Specifications
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Document Number / Seller:
26071 / Christopher Diaz
File Size:
72.31 MB
File Type:
PDF
Language:
English
Pages:
605
Printable:
Yes
Category:
ATV
Last updated / verified
Jul 7, 2025

Honda Manual Features & Content Preview

2009–2012 Honda TRX420FA/FPA/FGA Rancher AT Coverage

  • Covers 2009–2012 Honda TRX420FA, TRX420FPA, and TRX420FGA FourTrax Rancher AT models, including EPS and GPS navigation variants
  • Original OEM publication, 605 pages
  • Contains 47 detailed exploded-view diagrams, 16 wiring schematics, and 12 comprehensive torque specification tables
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • This 2012 factory service manual serves as the primary technical reference for all 2009–2012 TRX420FA-series utility vehicles

Mechanical and Electrical Documentation

This 605-page factory service document provides technicians and owners with all necessary information to maintain the 2009–2012 Honda TRX420FA/FPA/FGA Rancher AT. The content is organized by vehicle system, including dedicated chapters for the PGM-FI fuel delivery system, liquid-cooled engine internals, and the dual-clutch automatic transmission. Each section includes system overviews, component removal sequences, and inspection criteria for mechanical parts.

Specification and Reference Data

Technical data is provided in standardized tables throughout the document, detailing precise wear limits and assembly tolerances. The engine oil capacity is specified at 3.6 liters for oil and filter changes, while the cooling system holds 1.5 liters. Torque values are explicitly documented; for example, the cylinder head nut is specified at 39 Nm. Reference values for the PGM-FI system are included, such as the idle speed set at 1,400 ± 100 rpm and injector resistance values of 11.6–12.4 ohms. An official 605-page Honda OEM service manual covering the 2009–2012 TRX420FA/FPA/FGA, documenting all engine, chassis, transmission, and electrical diagnostic specifications for the FourTrax Rancher AT series.

Document Reference: Original OEM manufacturer publication

Manual FAQ, Purchase & Download Details

What are the **proper** clearance measurements for the TRX420FA/FPA? keyboard_arrow_down

1.0 - 1.1 mm is the recommended spark plug gap for proper ignition.

Specify the **standard** torque specifications for engine components. keyboard_arrow_down

22 N·m is the standard torque for the spark plug, crucial for correct seating.

What are the **necessary** safety precautions when working with the cooling system? keyboard_arrow_down

Always wait for the engine and radiator to cool down before removing the radiator cap to prevent serious scalding.

Calculate the **recommended** lubrication requirements for the drive train boots. keyboard_arrow_down

The drive shaft and propeller shaft boots should be checked for damage or leaks, and replaced if compromised to prevent grease loss.

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