2002 Arctic Cat ATV Service Manual

Technician-level documentation for Arctic Cat 250, 300, 375, 400 & 500 ATV Models 2002. PN 0436-005.

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Document Details

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Document Number / Seller:
26102 / Joshua Smith
File Size:
107.22 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 15, 2025

Models Covered & Key Technical Specifications

Arctic Cat ATV 250 / 300 / 375 / 400 & 500 (2002) | Original Compendium for ATV. Factory Specification: Storage Capacity: 17.98 L. Engineered Specification: Tolerance Values: 10.4-11.8 kg-m. Primary Specification: Consumption Data: 3.9 L. General Specification: Heat Dissipation: 16.5 cm. Factory Specification: Footprint Data: 127 cm. Certified Specification: Tank Capacity: 2.46 L.

Manual Description & Preview

Factory-Level Technical Overhaul Manual: ATV Service Manual for Arctic Cat 250, 300, 375, 400 & 500 ATV Models 2002 Field-Reference

Year-Coverage: 2002 // Engineering-Metrics: Specs & Procedures Logic // Year-Coverage: All Models

Assessment-Element Diagnostic-Logic Context
Engine Specifications 202 cm Overall Length
Engine Displacement 0.35 kg/cm² Tire Inflation Pressure
Transmission Type 3.0 m Turning Radius
Suspension Travel 16.5 cm Suspension Travel
Brakes Hydraulic Brake Type
Fuel Capacity 17.98 L Gas Tank Capacity

Table of Contents Summary

  • Ignition Coil Resistance
  • Tire Size
  • Engine Oil Capacity
  • Torque Specifications
  • Starter Motor

System Documentation Methodically requiring complete maintenance information, this Arctic Cat ATV Service Manual provides extensive documentation for all major systems. It covers engine/transmission servicing, chassis components, electrical systems, and troubleshooting guides. Users can find detailed procedures for disassembly, assembly, and component testing. The manual also details specifications for valves, pistons, crankshafts, and more, ensuring accurate repairs and optimal performance. This reference includes torque specifications for critical components to ensure proper pivot-point integrity.

FAQ

What **documented** safety precautions are included for handling the battery? keyboard_arrow_down

1.4A x 10 hr is the standard charging rate for the battery when discharged. Always wear safety glasses and protect skin/clothing from battery acid, which is harmful.

Confirm the **precise** lubrication requirements for the engine and transmission. keyboard_arrow_down

SAE 10W-40 is the recommended engine oil viscosity; however, ambient temperature dictates the correct weight. Arctic Cat 4-Cycle Engine Oil (p/n 0436-005) or equivalent is recommended.

What tools are needed for **proper** testing parameters? keyboard_arrow_down

A Compression Gauge (p/n 0444-096) is required for engine compression testing. For valve/tappet clearance adjustments, a Valve Gap Adjuster (p/n 0444-092 for 250/300) or Valve Clearance Adjuster (p/n 0444-078 for 375/400/500) is needed.

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