1986-1999 Honda XR200R Service Manual

Honda XR200R 1986–1999 Technical Documentation

• Covers 1986–1999 Honda XR200R off-road motorcycles featuring the 195 cc air-cooled SOHC single-cylinder engine
• Official Honda publication covering 177 pages of technical specifications and maintenance procedures
• Contains 12 detailed wiring schematics and 15 torque value tables for engine and chassis assembly
• Accessible from your device as soon as the order is placed
• OCR text layer lets you jump to a torque spec by keyword
• This 177-page factory-authorized service reference remains the primary source for 86–99 XR200R maintenance and assembly work

Manual Content Summary

This 1986–1999 Honda XR200R service manual contains documentation for the complete motorcycle, ranging from routine engine oil changes and spark plug replacement to full engine removal and transmission disassembly. The manual groups procedures by location, with dedicated chapters for the fuel system, cylinder head and valve train, piston components, and electrical diagnostics. Each chapter provides assembly illustrations, troubleshooting charts, and detailed technical specifications to support maintenance work.

Engine and Chassis Specifications

Technical data within the Honda XR200R 1986–1999 manual includes critical clearance limits, ignition timing, and capacity values. Valve clearance for the intake is listed at 0.05 mm and 0.08 mm for the exhaust in the cylinder head specification table. Engine oil capacity for the 1986–1999 Honda XR200R is documented at 0.9 liters following a standard drain. Cylinder compression for the 1986–1999 Honda XR200R is specified at 1,373 kPa in the maintenance section. Cylinder head bolt torque values are documented in a multi-stage sequence, with specific values listed for every major fastener in the engine assembly data.

All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 177-page Honda OEM workshop manual covering the 1986–1999 XR200R, documenting engine, chassis, electrical, and carburetor specifications for the air-cooled 195 cc power unit.