1986-1999 Honda XR200R Service Manual
Honda XR200R technical guide detailing diagnostics, removal sequences, and maintenance for engine, chassis, and electrical systems. Includes part numbers like 07749-0010000.
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Sample pages from the 1986-1999 Honda XR200R Service Manual manual
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Models Covered & Key Technical Specifications
Honda XR200R (1986-1999) Service Manual Service procedures are grouped by | Series Section. Container. Documented Assembly Torques: 15-22 N-m sets the primary tensioning requirements. Calibrated Liquid Volume: 0.9 liters specifies the engine oil capacity Framework. Authorized Maintenance Schedule: Every 1,600 km dictates routine service benchmarks. Maximum Engine Speed: 9,000 rpm dictates the peak operational speed Configuration. System Compression Pressure: 1,373 kPa signifies the standard cylinder compression Threshold. Principal Air Filter Type: Oiled polyurethane foam establishes the air intake filtration Parameters.
Manual Description & Preview
OEM-Grade Workshop Manual: Honda XR200R Motorcycle Service Manual (1986-1999) Information-Suite
| Procedure-Type: Service // Conceptual-Layout: Engine, Chassis, Electrical Logic // Model-Designation: Honda XR200R | Metric | Baseline | Framework |
|---|---|---|---|
| Engine | 27 kg | Base Weight | |
| Drive Chain Slack | 35-45 mm | Adjustment Range | |
| Front Fork Oil | 150 ml | Standard Capacity | |
| Front Brake Lever Play | 25-30 mm | Free Play Specification | |
| Rear Shock Spring Length | 190 mm | Baseline Measurement | |
| Idle Speed | 1,400 rpm | Target RPM |
Service procedures are grouped by system and procedure. This manual provides comprehensive information on disassembly, installation, and maintenance for all major components.
Engine Systems
This manual details engine systems, including the cylinder head, valves, camshaft, and pistons. It covers disassembly, inspection, and reassembly procedures with specific torque values and service limits.
Drivetrain and Chassis Components
Procedures for the clutch, oil pump, gearshift linkage, drive chain, front wheel, rear wheel, brakes, suspension, and steering are thoroughly documented. Reliable maintenance practices are emphasized throughout.
Electrical System and Troubleshooting
Coverage includes the ignition system, lighting system, charging system, and troubleshooting for common issues. This manual is essential for maintaining your Honda XR200R. This manual documents torque specifications for engine and chassis components to ensure proper flange face sealing.
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