1984-1987 Yamaha FJ 1100 / FJ 1200 Service Manual

Repair guide for all FJ1100/FJ1200 configurations. Documents engine overhaul, chassis maintenance, and electrical systems. Part number LIT-11616-FJ-01.

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Yamaha Models Covered & Key Technical Specifications

Models: Yamaha FJ1200A, Yamaha FJ1200ADC
Sub-models / Variants: FJ1200A D (Except for California), FJ1200A DC (For California)
Build Years: 1991
Serial Numbers: JYA4CRE0NA000101 (FJ1200A D), JYA4CRC0NA001101 (FJ1200A DC), 4CR-000101 (Engine FJ1200A D), 4CR-001101 (Engine FJ1200A DC)
Technical Data:

  • Engine serial number prefix: 4CR
  • Vehicle curb weight: 274 kg (604 lb) to 275 kg (606 lb)
  • Tire pressure (cold, front): 225–250 kpa (32–36 psi) depending on load
  • Tire pressure (cold, rear): 250–290 kpa (36–42 psi) depending on load
  • Front brake disc diameter: 298 mm
  • Front brake disc thickness: 5.0 mm (limit 0.5 mm wear)
  • Master cylinder inner diameter: 15.87 mm
  • Caliper cylinder inner diameter: 32.1 mm
  • Electrical system voltage: 12V
  • Brake fluid compatibility: DOT #4 or DOT #3
Technical Specifications
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Document Number / Seller:
26178 / Donald Rogers
File Size:
59.55 MB
File Type:
PDF
Language:
English
Pages:
317
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Apr 14, 2025

Yamaha Manual Features & Content Preview

Inside the 1991 Yamaha FJ1200A/DC Supplementary Service Manual

  • Covers 1991 Yamaha FJ1200A and FJ1200ADC models equipped with ABS, documenting specific hydraulic and electronic anti-lock brake system architecture
  • Official Yamaha publication P/N LIT-11616-07-98, first edition September 1991
  • Contains 47 technical diagrams, wiring schematics, and hydraulic layout charts tailored for the 4CR-series engine and ABS components
  • Delivered as a direct download the moment payment clears
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 1991 supplement serves as the definitive reference for the FJ1200 ABS launch build, documenting specific troubleshooting procedures for fault codes 11 through 41

System Documentation and Troubleshooting

The 1991 Yamaha FJ1200A/DC supplementary service manual provides specialized documentation for the ABS hydraulic control and electronic management systems. This publication outlines the function of wheel sensors, sensor rotors, and the hydraulic unit, detailing the diagnostic processes necessary for identifying system faults via the provided fault code logic. Chapters examine individual sensor service, electrical component testing with pocket testers, and specific maintenance requirements for the 4CR-series chassis configurations.

Specification Highlights

Technical data within the publication includes specific ABS fault code identification and circuit testing parameters for the hydraulic unit solenoid and motor relays. Reference values for front and rear wheel sensor resistance are specified at 1.19–2.21 kΩ at 20°C (68°F). The hydraulic unit solenoid resistance is documented at less than 10 Ω. Torque values for brake caliper bolts are listed at 35 Nm (25 ft-lb) and front wheel axle bolts are specified at 59 Nm (43 ft-lb). These specifications help in understanding factory workshop documentation for Yamaha motorcycles during maintenance. Reference only — always consult a certified technician before performing service on this equipment. An official 317-page Yamaha OEM supplement covering the 1991 FJ1200A/DC, documenting ABS diagnostics, hydraulic unit servicing, and wiring schematics for the 4CR-series build.

Manual FAQ, Purchase & Download Details

Is there information in the document regarding the revision status or specific publication dates for the FJ1200A supplementary material? keyboard_arrow_down

Supplementary manual indicates it is a first edition published in September 1991. The foreword also references a series of specific document IDs for earlier service and supplementary manuals.

Can the manual preview show whether component assembly is supported by visual aids? keyboard_arrow_down

Each chapter contains exploded diagrams and illustrated parts breakdowns to assist in the identification of components and their relative positions.

Does the specification section cover details regarding brake fluid types or tire pressure settings? keyboard_arrow_down

Maintenance specifications table lists the recommended brake fluid types and cold tire pressure settings for various load conditions. These tables are organized to provide quick reference data for the FJ1200A models. The manual also includes bulb wattage and electrical system fuse ratings.

Are the electrical components and wire harness routing sections provided with depth for the ABS systems? keyboard_arrow_down

Document contains dedicated chapters and diagrams detailing the anti-lock brake system components, harness routing, and circuit layouts.

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