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PDF available: 1982 Yamaha XS400 service manual

Models covered in this manual:

1982 Yamaha XS400

File specifications

File size: 78.76 MB
File type: PDF
Language: English, French, German

Printable: Yes
Estimated download time: 1.61 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  1. Introduction
    • Manual organization
    • Symbols and abbreviations
  2. Motorcycle identification
    • Vehicle identification number (VIN)
    • Engine serial number
  3. Maintenance and lubrication
    • Maintenance schedule
    • Lubrication points

Periodic Inspection and Adjustment

  1. Engine oil and filter
    • Inspection and replacement
  2. Air filter
    • Cleaning and replacement
  3. Spark plugs
    • Inspection and replacement
  4. Valve clearance
    • Inspection and adjustment
  5. Throttle operation
    • Inspection and adjustment
  6. Drive chain
    • Inspection, adjustment, and lubrication

Engine Overhaul

  1. Engine removal and installation
    • Procedures and precautions
  2. Cylinder head
    • Removal, inspection, and installation
  3. Cylinder and piston
    • Removal, inspection, and installation
  4. Crankshaft and crankcase
    • Removal, inspection, and installation

Cooling System

  1. Radiator
    • Inspection and maintenance
  2. Water pump
    • Inspection and maintenance
  3. Coolant
    • Inspection and replacement

Fuel System

  1. Carburetors
    • Disassembly, cleaning, and assembly
  2. Fuel tank
    • Inspection and maintenance
  3. Fuel lines and petcock
    • Inspection and replacement

Chassis

  1. Front suspension
    • Inspection and adjustment
  2. Rear suspension
    • Inspection and adjustment
  3. Steering
    • Inspection and adjustment
  4. Wheels and tires
    • Inspection and maintenance

Electrical System

  1. Battery
    • Inspection and maintenance
  2. Charging system
    • Inspection and troubleshooting
  3. Ignition system
    • Inspection and troubleshooting
  4. Lighting system
    • Inspection and maintenance
  5. Fuses and switches
    • Inspection and replacement

Brakes

  1. Front brake
    • Inspection and maintenance
  2. Rear brake
    • Inspection and maintenance
  3. Brake fluid
    • Inspection and replacement

Appendices

  1. Wiring diagram
    • Detailed wiring diagram
  2. Torque specifications
    • Torque values for various components
  3. Special tools
    • List and usage of special tools

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