1988-1995 Kawasaki EL250 Eliminator, 250HS Service Manual

Technical reference spanning EL250 Eliminator and 250HS models. Includes diagrams, specs, and maintenance procedures. Publication P/N 99905-1066.

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Document Details

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Document Number / Seller:
26226 / Jerry Lopez
File Size:
36.40 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 19, 2025

Models Covered & Key Technical Specifications

Operational Configuration Diagnostic Manual: Kawasaki EL250 Eliminator and 250HS, 1988-1995 edition Workshop-Compendium

Kawasaki EL250 Eliminator, 250HS (99905-1066) – 1988-1995 edition Strategic Operation Digest | Series Series.

  • Design Ambient Limits: 30.53 - 30.67 mm establishes the camshaft height tolerance.
  • Nominal Cycle Rate: For optimal operation, 2.8 m defines the minimum turning radius.
  • Technical Size Parameters: 1490 mm -- signifies the overall wheelbase dimension.
  • Standard Fastening Values: The formatter board requires 78 kg for curb weight (front) capacity.
  • Principal Charge Quantity: Maximum horsepower achieves 38 PS at 11,000 r/min.
  • Key Heat Tolerance: 12.6 L represents the total fuel tank capacity.

Professional Workshop Service Manual & Technical Specifications

Operational Configuration Diagnostic Manual: Kawasaki EL250 Eliminator and 250HS, 1988-1995 edition Workshop-Compendium

Engine-Type: EL250-E1, E2 / Design-Core: Motorcycle Logic / Engine-Type: 4-stroke, DOHC, 2-cylinder.

Service-Nexus Parameters Calibration-Data
Engine Specs 248 mL Displacement 12.0 Compression Ratio
Drive Train 3.458:1 Primary Reduction Wet multi disc Clutch Type
Electrical System 12 V 8 Ah Battery 17 A @ 10,000 r/min Alternator

Repair data is categorized into:

  • Electrical System Diagrams
  • Engine Lubrication Details
  • Suspension Components
  • Crankshaft/Transmission Procedures
  • Fuel System Specifications

Wiring diagrams are provided for all major electrical components. Fuel system procedures are documented for carburetor maintenance and fuel tank servicing. Adjustment procedures are detailed for controls and suspension elements. Timing procedures are documented for ignition and valve systems. Technical notes cover various aspects of the motorcycle's assembly and disassembly. This manual documents torque specifications for critical fasteners to ensure proper fastener fatigue prevention.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.08 – 0.13 mm for inlet valve clearance and 0.11 – 0.16 mm for exhaust valve clearance are the standard measurements.

Specify the **standard** torque specifications. keyboard_arrow_down

9.8 N-m (1.0 kg-m, 87 in-lb) is the standard torque for cylinder head cover bolts.

What is the **necessary** safety precautions? keyboard_arrow_down

Breathing asbestos dust is dangerous to health; follow safety instructions carefully. Page 85 notes that for any component or assembly containing asbestos, brake shoes or pads, clutch friction material, gaskets, or insulators, operate in a well-ventilated area and use low-speed tools with appropriate dust extraction.

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Reviews (5)

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The organization of the manual makes it easy to find what you need. Great support as well — they were very helpful with my questions.
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Quick response to my support inquiry made everything easy. The manual covers everything you need for servicing the EL 250.
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I was impressed by the thoroughness of this manual. The email with the download link came almost instantly!
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This service manual is a lifesaver! The download process was smooth and straightforward. Very detailed sections on maintenance and repairs.
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The manual is packed with useful information. The download link was sent promptly after purchase, making the whole process hassle-free.