1988-1995 Kawasaki EL250 Eliminator, 250HS Service Manual

This official 100-page Kawasaki service supplement (P/N 99905-1066, second edition, June 1990) details the exact specifications and component data missing from the base manual.

• Covers the 1988–1995 Kawasaki EL250 Eliminator and 250HS, specifically documenting the EL250B and EL250E series builds
• Features 8 detailed exploded-view schematics for the engine top-end, transmission, cooling, and brake systems
• Includes 2 comprehensive electrical wiring diagrams, mapping both early and late production EL250-B2 and B3 models

System Documentation

Mechanics working on the EL250 need accurate factory data to verify component wear and plan rebuilds. This workshop manual supplement organizes essential reference material by major vehicle system. You get detailed breakdowns of the cooling network, fuel delivery, top-end assembly, and driveline. The technical documentation clearly outlines lubrication points, assembly patterns, and component identification techniques. Visual schematics take the guesswork out of complex tasks, mapping out everything from crankcase splitting and engine removal to electrical system diagnostics for the B2 and B3 model years.

Essential Service Specifications

Precision is critical when working on high-revving 250cc powerplants. This manual provides the exact mechanical and electrical data required for accurate workshop assessments. For instance, intake valve clearances are strictly specified at 0.11–0.20 mm. The cooling system capacity is listed at 1.0 liters, and the 250HS crankpin diameter must measure between 29.984 and 30.000 mm to meet factory tolerances. Torque settings for key fasteners, such as cylinder head bolts and axle nuts, are provided in both Newton-meters and foot-pounds for quick shop reference. Proper maintenance requires adhering strictly to these manufacturer limits; always reference this official factory data alongside your base manual to ensure safe, reliable vehicle operation.