1971-1975 Kawasaki KE100 Motorcycle Shop Manual

Diagnostic procedures and component service for Kawasaki KE100 models, covering engine, chassis, and electrical systems. Ref: 99997-748-01.

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Document Details

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Document Number / Seller:
26254 / Kenneth Boyd
File Size:
15.09 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jun 20, 2025

Models Covered & Key Technical Specifications

Essential Configuration Training Manual: Bike Kawasaki KE100 G5 manual, covers 1971-1975 Knowledge-Base Kawasaki KE100 G5 (99997-748-01) - 1971-1975 Technical Catalog | Package.

  • Authorized Thermal Limits: For optimal operation, 33° C defines the environmental limit Baseline.
  • Critical Cold Start Limits: The spark plug requires NGK B-8HS for standard operation Requirements.
  • Operational Specific Temperature Range: The engine requires 2-stroke single cylinder rotary disc valve, 49.5 x 51.8 mm Configuration.
  • Established Angular Speed: For engine performance, 1.1 HP/7,500 rpm signifies the active printing consumption Threshold.
  • Measured Optical Resolution: The transmission requires 5-speed constant mesh, mesh return shift, wet, multi disc Mapping.
  • Maximum Storage Capacity: For braking performance, 145 mm defines the maximum print output Architecture.

Professional Workshop Service Manual & Technical Specifications

Essential Configuration Training Manual: Bike Kawasaki KE100 G5 manual, covers 1971-1975 Knowledge-Base

Service-Level: Kawasaki KE100 G5 (99997-748-01) // Repair-Classification: Bike / Motorcycle Logic // Service-Level: Technical Documentation.

Table 1: Kawasaki KE100 G5 Specifications Service-Nexus Technical-Path Calibration-Standards
Dimensions Overall length 1,980 mm
Overall width 860 mm
Overall height 1,070 mm
Wheelbase 1,260 mm
Road clearance 240 mm
Dry weight 91 kg
Fuel tank capacity 8.0 L
Oil tank capacity 1.2 L
Performance Climbing ability 33°
Braking distance 6.5 m @35 kph
Minimum turning radius 2 m
Engine Type 2-stroke single cylinder rotary disc valve
Bore and stroke 49.5 x 51.8 mm
Displacement 99 cc
Compression ratio 7.0 : 1
Maximum horsepower 1.1 HP/7,500 rpm
Maximum torque 1.1 kg-m/7,000 rpm
Port timing Intake Open 120° BTDC, Intake Close 65° ATDC
Exhaust Open 58°35' BBBDC, Exhaust Close 84°16' ABDC
Carburetor type Mikuni VM19SC
Lubrication system Superlube (Oil injection)
Starting system Primary Kick
Ignition system Magneto
Ignition timing 20° (1.96 mm) BTDC
Spark Plug NGK B-8HS
Transmission Type 5-speed constant mesh, mesh return shift, wet, multi disc
Clutch Wet, multi disc

Cataloging major assemblies into various systems and components, this manual provides a complete overview of the Kawasaki KE100 G5. It details adjustment procedures, disassembly steps, and maintenance requirements for all major parts. Rigorous inspection guidelines are included.

Service intervals are documented for

routine maintenance checks, ensuring longevity and optimal performance of the KE100.

Component locations are identified for

each part within the engine, drivetrain, and electrical systems, aiding in efficient repair.

Service procedures are documented for

the disassembly and reassembly of key components like the engine, transmission, and suspension.

Calibration requirements are specified for

various adjustments, including throttle control and brake systems, to ensure precise operation.

Electrical system documentation covers

the wiring diagrams and component testing, facilitating diagnosis and repair of electrical issues.

This manual documents torque specifications for critical fasteners to ensure proper assembly and prevent structural misalignment prevention.

FAQ

Calculate the **precise** pressure specifications for the tires. keyboard_arrow_down

1.5 kg/cm² (21 PSI) for the front and 2.2 kg/cm² (31 PSI) for the rear are specified for optimal tire pressure.

What values indicate **proper** assembly sequence for the engine sprocket? keyboard_arrow_down

Correct assembly involves fitting the engine sprocket onto the output shaft, followed by the two screws (2) and the toothed washer, then the retaining clip and the primary gear washer.

Assess the **standard** service interval parameters for routine maintenance. keyboard_arrow_down

The standard service interval for changing the transmission oil is listed as 'Every 6,000 km' on page 119.

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Reviews (2)

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New
The manual is comprehensive and covers everything from engine to electrical systems. The support team was very responsive to my questions, making the entire experience smooth. Worth every penny!
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New
This shop manual is a lifesaver! The download was effortless, and I received the link within minutes of my purchase. Highly recommend it for anyone needing maintenance guidance on their KE100.