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2008 Kawasaki KLR650, KL650 motorcycle service manual Preview image 1
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2008 Kawasaki KLR650, KL650 motorcycle service manual

Includes the following models

KLR650, KL650 / Kawasaki Motorcycle & Engine Company

2008 Kawasaki KLR650

File specifications

File size: 42.71 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.87 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  • Motorcycle Identification
  • Specifications
  • General Precautions
  • Serial Number Locations
  • Fuel Requirements

Periodic Maintenance

  • Maintenance Chart
  • Engine Oil and Filter Change
  • Air Cleaner Inspection
  • Brake Inspection
  • Clutch Adjustment

Fuel System

  • Carburetor Adjustment
  • Throttle Play Adjustment
  • Fuel Tank and Tap Cleaning
  • Air Intake System Inspection

Cooling System

  • Coolant Inspection and Replacement
  • Radiator Cleaning
  • Thermostat Inspection

Engine Top End

  • Valve Clearance Adjustment
  • Camshaft Removal and Installation
  • Cylinder Head Installation

Engine Lubrication System

  • Oil Pressure Measurement
  • Oil Pump Operation Check

Engine Removal/Installation

  • Precautions for Engine Removal
  • Engine Installation Procedure


  • Crankshaft Disassembly
  • Transmission Gears Inspection


  • Wheel Alignment
  • Tire Changing
  • Axle Inspection

Final Drive

  • Chain Wear Inspection
  • Sprocket Inspection
  • Drive Chain Lubrication and Adjustment


  • Brake Fluid Change
  • Brake Pad Replacement
  • Brake Master Cylinder Overhaul


  • Fork Disassembly and Inspection
  • Rear Shock Absorber Inspection
  • Suspension Adjustment


  • Steering Play Adjustment
  • Steering Stem Bearings Inspection and Lubrication


  • Frame Inspection
  • Paint Care
  • Fasteners Inspection

Electrical System

  • Battery Maintenance
  • Ignition System Check
  • Switch Operation Inspection
  • Electrical Wiring Inspection


  • Troubleshooting Guide
  • Wiring Diagrams
  • Special Tools

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