2008 Kawasaki Motorcycle Service Manual for KLR650 (KL650E8F): Expert Guide
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Purchase Information
2008 Kawasaki KLR650 (KL650E8F) Motorcycle Service Manual - Technical Specifications
- Document Number / Seller:
- 26259 / Laura Miller
- File Size:
- 42.71 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 462
- Printable:
- Yes
- Estimated Download Time:
- 0.87 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorcycle
- Brand:
- Kawasaki
- Reviewed and Approved:
- Dec 26, 2025
Kawasaki Models and Parts Covered in this Motorcycle Manual
- Kawasaki KLR 650 (2008)
- KL650E8F (2008)
- KL650E8F AU Australia (2008)
- KL650E8F CA Canada (2008)
- KL650E8F CAL California (2008)
- KL650E8F US United States (2008)
Complete Manual Information
2008 Kawasaki KLR650 (KL650E8F) Motorcycle Service Manual – The Ultimate Repair & Maintenance Authority
Master the maintenance and repair of your legendary dual-sport motorcycle with this comprehensive, professional-grade Service Manual. Specifically designed for the 2008 Kawasaki KLR650 (Model KL650E8F), this guide is the exact resource used by factory-trained technicians. Whether you are performing a simple oil change or a complete engine overhaul, this manual provides the technical depth and step-by-step clarity required to keep your KLR adventure-ready for years to come.
Comprehensive Model Coverage
This manual is tailored for the following 2008 Kawasaki KLR650 model combinations, covering all major regional variations:
- Kawasaki KLR650 (2008)
- KL650E8F Base Model (2008)
- KL650E8F AU - Australia (2008)
- KL650E8F CA - Canada (2008)
- KL650E8F CAL - California (2008)
- KL650E8F US - United States (2008)
Technical Serial Number Data
For accurate part ordering and vehicle authentication, use the factory serial number locations identified in this manual:
- Frame Number: Located on the right side of the steering stem. For 2008 models, the frame number begins with "KL650E8F...".
- Engine Number: Located on the upper right side of the crankcase.
Expert Technical Highlights
This 462-page manual covers every nut and bolt, providing specifications and procedures that go far beyond a standard owner's handbook:
- Engine Performance: Detailed specs for the 651cc liquid-cooled, 4-stroke DOHC engine, including a compression ratio of 9.8:1 and ignition timing (10° BTDC @ 1,300 rpm).
- Periodic Maintenance: Exhaustive charts for break-in and long-term service, including valve clearance adjustments (Inlet: 0.10–0.20 mm; Exhaust: 0.15–0.25 mm).
- Fuel & Cooling Systems: Complete teardown and tuning for the Keihin CVK40 carburetor and maintenance for the 1.55L cooling system.
- Drive Train & Suspension: Maintenance for the 5-speed constant mesh transmission and the Uni-Trak rear suspension system.
- Electrical Diagnostics: Full wiring diagrams and testing procedures for the transistorized ignition system and the 12V 14Ah battery.
Table of Contents
- General Information: Motorcycle Identification, Serial Numbers, and General Specifications.
- Periodic Maintenance: Service Charts, Torque Settings, and Special Tools.
- Fuel System: Carburetor Disassembly, Fuel Tank, and Emission Controls.
- Cooling System: Radiator, Water Pump, and Thermostat Service.
- Engine Top End: Camshafts, Cylinder Head, and Valve Lapping.
- Clutch & Lubrication: Plate Wear Inspection and Oil Pump Overhaul.
- Engine Removal/Installation: Step-by-step engine swapping and mounting.
- Crankshaft/Transmission: Gearbox Ratios and Crankcase Splitting.
- Wheels/Tires: Spoke Tightness, Axle Runout, and Tire Change Procedures.
- Brakes & Suspension: Disc Inspection, Master Cylinder Overhaul, and Fork Disassembly.
- Electrical System: Starter Motor, Charging System, and Detailed Wiring Diagrams.
- Appendix: Troubleshooting Guide and Cable Routing.
Why Every KLR Owner Needs This Guide
The KLR650 is built for the long haul, but even the most reliable "thumper" requires precision care. This manual provides the exact torque values (from 2.0 N-m for small screws to 195 N-m for the alternator rotor bolt) to prevent stripped threads and mechanical failure. With detailed exploded views and troubleshooting charts, you can diagnose issues in the garage instead of on the trail.
The price of this manual is determined by the individual seller. We recommend comparing prices and reading user reviews to ensure the best value for your shop. Download your copy today and enjoy the peace of mind that comes with a lifetime download guarantee.
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Frequently Asked Questions - Kawasaki Motorcycle Manual
What does this Kawasaki manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2008 Kawasaki Motorcycle Service Manual for KLR650 (KL650E8F): Expert Guide. It includes information for the following models: - Kawasaki KLR 650 (2008) - KL650E8F (2008) - KL650E8F AU Australia (2008) - KL650E8F CA Canada (2008) - KL650E8F CAL California (2008) - KL650E8F US United States (2008).
Is this manual suitable for beginners?
Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (42.71 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Kawasaki Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Are engine specifications included?
This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Kawasaki model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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