2008 Kawasaki KLR650 (KL650E8F) Factory Service Manual (PN 99924-1384-01)
462 Pages • 42.71 MB • Printable PDFs (ZIP Download)
Kawasaki Models Covered & Key Technical Specifications
Model: KLR650 (KL650E8F)
Sub-models / Variants: US, CA (Canada), CAL (California), AU (Australia)
Model Year: 2008
-
Engine displacement: 651 cm3
-
Engine type: 4-stroke, DOHC, 1-cylinder, liquid-cooled
-
Maximum horsepower: 15 kW (20.4 PS) @ 4 500 r/min
-
Maximum torque: 40 N·m (4.1 kgf·m, 30 ft-lb) @ 3 000 r/min
-
Transmission type: 5-speed constant mesh, return shift
-
Ignition timing: 10° BTDC @ 1 300 r/min to 30° BTDC @ 4 000 r/min
-
Battery capacity: 12 V 14 Ah
-
Fuel tank capacity: 22.1 L (5.8 US gal)
Kawasaki Manual Features & Content Preview
-
Exact factory coverage: Official Kawasaki service manual for the 2008 KLR650, model KL650E8F. The back-cover application table lists beginning frame numbers JKAKLEE1□8DA00101 and JKAKLEE1□8DA00701, with the boxed digit varying by motorcycle. This is a 462-page PDF, Kawasaki Part No. 99924-1384-01, First Edition dated April 12, 2007.
-
Fuel and cooling-system work: Covers Keihin CVK40 carburetor removal, disassembly, cleaning, inspection, service fuel-level testing, and float-height adjustment. Cooling procedures include pressure testing, flushing, water-pump and mechanical-seal repair, thermostat testing, and radiator-fan switch and temperature-sensor checks.
-
Engine and drivetrain repair: Details valve-clearance service, camshaft timing, cylinder-head removal, valve and seat repair, piston and cylinder inspection, engine removal, clutch service, oil-pump testing, and oil-pressure diagnosis. Lower-engine coverage extends to crankcase splitting, crankshaft repair, transmission-shaft disassembly, shift-mechanism inspection, and balancer service.
-
Chassis service: Includes wheel and tire removal, spoke and rim checks, hub-bearing replacement, drive-chain and sprocket work, brake-caliper and master-cylinder disassembly, brake-line bleeding, front-fork disassembly and seal replacement, swingarm and Uni-Trak linkage service, and steering-stem bearing replacement.
-
Electrical diagnosis: Traces the charging, transistorized ignition, electric-start, lighting, radiator-fan, meter, switch, sensor, and safety-interlock circuits. The electrical chapter provides component locations, a complete wiring diagram, battery test-charging guidance, peak-voltage tests, and an ignition-system troubleshooting flow chart.
-
Factory service references: Supplies the periodic maintenance chart, system-specific exploded views, torque and locking-agent tables, fluid specifications, adjustment data, electrical test values, wear limits, cable and hose routing, and a sympto
Customer Reviews
Read what our customers say about this Kawasaki Motorbike manual and share your own experience.