Kawasaki KLR600
- Production year(s): 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Kawasaki KLR600 motorcycle service manual
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File Specifications
- File Size: 38.66 MB
- File Type: ZIP
- Language: English
- Printable: Yes
- Estimated Download Time: 0.79 Minutes
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Models Covered in this Manual
Product Information
Table of Contents:
General Information
- Motorcycle Identification
- Specifications
- Torque Specifications
- Tools and Instruments
Periodic Maintenance
- Maintenance Schedule
- Periodic Maintenance Chart
- Engine Oil and Filter Change
- Air Cleaner Inspection
- Spark Plug Inspection
Fuel System
- Carburetor Adjustment
- Fuel Tank and Valve Operation
- Air Suction System Check
Cooling System
- Coolant Replacement/Inspection
- Radiator Cleaning
- Thermostat Inspection
Engine Top End
- Valve Clearance Check
- Camshaft Removal and Installation
- Cylinder Head Installation
Engine Removal/Installation
- Precautions for Engine Removal
- Engine Installation Procedure
Crankshaft/Transmission
- Crankshaft Inspection
- Transmission Gears Inspection
- Shift Mechanism Inspection
Wheels/Tires
- Wheel Alignment
- Tire Inspection
- Wheel Bearing Inspection
Brakes
- Brake Fluid Change
- Brake Pad Wear Inspection
- Brake Master Cylinder Overhaul
Suspension
- Fork Oil Change
- Fork Spring Inspection
- Rear Shock Absorber Adjustment
Steering
- Steering Adjustment
- Steering Stem Bearings
Frame
- Frame Points Inspection
- Swingarm Bearing Lubrication
Electrical System
- Battery Maintenance
- Ignition System Check
- Lighting System Inspection
- Electric Starter System Check
Appendix
- Troubleshooting
- Wiring Diagrams
- Sealant
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