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Kawasaki KLR600 motorcycle service manual

Includes the following models

Kawasaki KLR600

  • Production year(s): 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

File specifications

File size: 38.66 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.79 Minutes
$18.99 Instant Download

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Product Information

Table of Contents:

General Information

  • Motorcycle Identification
  • Specifications
  • Torque Specifications
  • Tools and Instruments

Periodic Maintenance

  • Maintenance Schedule
  • Periodic Maintenance Chart
  • Engine Oil and Filter Change
  • Air Cleaner Inspection
  • Spark Plug Inspection

Fuel System

  • Carburetor Adjustment
  • Fuel Tank and Valve Operation
  • Air Suction System Check

Cooling System

  • Coolant Replacement/Inspection
  • Radiator Cleaning
  • Thermostat Inspection

Engine Top End

  • Valve Clearance Check
  • Camshaft Removal and Installation
  • Cylinder Head Installation

Engine Removal/Installation

  • Precautions for Engine Removal
  • Engine Installation Procedure


  • Crankshaft Inspection
  • Transmission Gears Inspection
  • Shift Mechanism Inspection


  • Wheel Alignment
  • Tire Inspection
  • Wheel Bearing Inspection


  • Brake Fluid Change
  • Brake Pad Wear Inspection
  • Brake Master Cylinder Overhaul


  • Fork Oil Change
  • Fork Spring Inspection
  • Rear Shock Absorber Adjustment


  • Steering Adjustment
  • Steering Stem Bearings


  • Frame Points Inspection
  • Swingarm Bearing Lubrication

Electrical System

  • Battery Maintenance
  • Ignition System Check
  • Lighting System Inspection
  • Electric Starter System Check


  • Troubleshooting
  • Wiring Diagrams
  • Sealant

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Manuals frequently bought together

1984-1986 Kawasaki KLR600 service manual

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