1984-1994 Kawasaki KLR600 (KL600A/B) Motorcycle Service Manual Supplement
Kawasaki KLR600 (KL600A/B) service documentation with maintenance and repair procedures. Includes diagrams and specifications. P/N 99924-1050-01.
Manual Preview
Sample pages from the 1984-1994 Kawasaki KLR600 (KL600A/B) Motorcycle Service Manual Supplement manual
Purchase & Download
Models Covered & Key Technical Specifications
Kawasaki KLR600 (KL600A/B) (99924-1050-01) • 1984-1994
Kawasaki KLR600 Motorcycle / Engine Company Manual | Kawasaki File.
- Factory Fluid Capacity: 11.5 L establishes the total fuel tank capacity Framework.
- Essential System Fill: For engine lubrication, 2.0 L signifies the total engine oil capacity Baseline.
- Key Primary Reduction System: For drive train operation, the gear ratio is configured at 2.428 (68/28) Requirements.
- Primary Clutch Type: The transmission clutch type maintains a wet multi disc configuration Threshold.
- General Assembly Gap: For the final drive system, the reduction ratio is set to 2.866 (43/15) Mapping.
- Approved Dimensional Limits: The front fork's air pressure produces atmospheric pressure Parameters.
Professional Workshop Service Manual & Technical Specifications
Complete Operations Assembly Manual: Kawasaki KLR600 (KL600A/B) Repair Manual & Supplement, covers 1984-1994 Documentation-Set
Product-Line: KLR600 (KL600A/B) // Engineering-Base: Motorcycle / Engine Company Logic // Serial-Range: 1984-1994.
| Assessment-Parameter | System-Path | Calibration-Standards |
|---|---|---|
| Air Pressure | Front Fork | Atmospheric pressure |
| Oil amount | Front Fork | 430 ±4 mL |
| Oil viscosity | Front Fork | SAE 10W |
| Spring preload | Rear Shock Absorber | 882 N (90 kg, 199 lb) |
| Damper setting position | Rear Shock Absorber | 2 |
| Sleeve outside diameter | Swing Arm | 19.979 – 20.000 mm |
Completely mandating engine oil and transmission maintenance, this manual covers procedures for the KLR600. It details various systems and components, ensuring a Reliable service experience.
Engine Lubrication System
In order for the engine, transmission, and clutch to function properly, change the engine oil and oil filter, and maintain the oil at the proper level. Not only do dirt and metal particles collect in the oil, but the oil itself loses its lubricative quality if used too long.
Front Brake Adjustment/Inspection
Check the lining thickness of the pads in the caliper. If the lining thickness of either pad is less than the service limit, replace both pads in the caliper as a set.
Steering Inspection
Place a stand under the frame to raise the front wheel off the ground. From the centered position of the fork slowly push the handlebar to either side.
FAQ
Customer Reviews
Read what our customers say about this Kawasaki Motorbike manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (3)