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1984-2005 Kawasaki KLR250 service manual supplement Preview image 1
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1984-2005 Kawasaki KLR250 service manual supplement

Includes the following models

KLR 250 / Kawasaki Motorcycle & Engine Company

  • Production year(s): 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005.

File specifications

File size: 36.66 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.75 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  • Service Information
  • Model Identification
  • Specifications
  • General Precautions

Fuel System

  • Carburetor Adjustment
  • Fuel Line Inspection
  • Fuel Tank and Tap Cleaning

Cooling System

  • Coolant Replacement
  • Radiator Maintenance
  • Thermostat Inspection

Engine Top End

  • Cylinder Head Servicing
  • Valve Mechanism
  • Camshaft Installation

Engine Right Side/Left Side

  • Clutch Removal/Installation
  • Engine Sprocket
  • Crankcase Breather

Engine Lubrication System

  • Oil Pump Functionality
  • Oil Path Inspection
  • Oil Filter Replacement

Engine Removal/Installation

  • Engine Disassembly
  • Engine Reassembly
  • Engine Mounting

Crankshaft/Transmission

  • Crankshaft Maintenance
  • Transmission Gears
  • Bearings and Oil Seals

Wheels/Tires

  • Wheel Alignment
  • Tire Replacement
  • Wheel Balancing

Final Drive

  • Chain Adjustment
  • Sprocket Inspection
  • Drive Belt

Brakes

  • Brake Pad Replacement
  • Brake Fluid Change
  • Master Cylinder Inspection

Suspension

  • Front Fork Servicing
  • Rear Shock Absorber
  • Swing Arm

Steering

  • Steering Head Adjustment
  • Steering Play Inspection
  • Handlebar Alignment

Frame

  • Frame Inspection
  • Paint Care
  • Accessory Installation

Electrical System

  • Battery Charging
  • Lighting System
  • Ignition System Troubleshooting

Appendix

  • Torque Specifications
  • Tool Guide
  • Service Record

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