Kawasaki KLR250 manual. 1984-2005 edition.
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Sample pages from the Kawasaki KLR250 manual. 1984-2005 edition. manual
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Models Covered & Key Technical Specifications
KLR 250 / Kawasaki Motorcycle & Engine Company
- Production year(s): 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005.
Professional Workshop Service Manual & Technical Specifications
Table of Contents
General Information
- Service Information
- Model Identification
- Specifications
- General Precautions
Fuel System
- Carburetor Adjustment
- Fuel Line Inspection
- Fuel Tank and Tap Cleaning
Cooling System
- Coolant Replacement
- Radiator Maintenance
- Thermostat Inspection
Engine Top End
- Cylinder Head Servicing
- Valve Mechanism
- Camshaft Installation
Engine Right Side/Left Side
- Clutch Removal/Installation
- Engine Sprocket
- Crankcase Breather
Engine Lubrication System
- Oil Pump Functionality
- Oil Path Inspection
- Oil Filter Replacement
Engine Removal/Installation
- Engine Disassembly
- Engine Reassembly
- Engine Mounting
Crankshaft/Transmission
- Crankshaft Maintenance
- Transmission Gears
- Bearings and Oil Seals
Wheels/Tires
- Wheel Alignment
- Tire Replacement
- Wheel Balancing
Final Drive
- Chain Adjustment
- Sprocket Inspection
- Drive Belt
Brakes
- Brake Pad Replacement
- Brake Fluid Change
- Master Cylinder Inspection
Suspension
- Front Fork Servicing
- Rear Shock Absorber
- Swing Arm
Steering
- Steering Head Adjustment
- Steering Play Inspection
- Handlebar Alignment
Frame
- Frame Inspection
- Paint Care
- Accessory Installation
Electrical System
- Battery Charging
- Lighting System
- Ignition System Troubleshooting
Appendix
- Torque Specifications
- Tool Guide
- Service Record
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