1984-1986 Kawasaki KLR600 Motorcycle Service Manual

Service documentation for your KLR600 (1984-1986). Includes maintenance, adjustments, and repair procedures for all major systems.

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Document Details

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Document Number / Seller:
29506 / Linda Morris
File Size:
22.13 MB
File Type:
PDF
Language:
English
Pages:
171
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 28, 2025

Models Covered & Key Technical Specifications

1984-1986 Kawasaki KLR600 Motorcycle Service Manual This is the complete service manual for your KLR600 (1984-1986) | Factory Compendium Kit.

  • Established Specifications: 2,240 mm overall length establishes the standard dimensions for the motorcycle. S1
  • Operational Performance: For optimal climbing ability, 32° defines the maximum angle achieved by the motorcycle. S2
  • Certified Engine Capacity: 564 mL -- signifies the total displacement of the engine Standard. S3
  • Factory Fuel Capacity: The fuel tank capacity requires 11.5 L for standard operation Range. S4
  • Approved Braking Distance: Braking distance reaches 12.5 m Parameters. S5
  • Measured Torque Rating: 46.1 N-m is rated at the maximum torque output of the engine Topology. S1

Professional Workshop Service Manual & Technical Specifications

Integrated Reference Manual: Kawasaki KLR600 Motorcycle Comprehensive Service Manual for Your Kawasaki KLR600 Motorcycle (1984-1986) Engine-Compendium

Operational-Scope: KLR600 (1984-1986) // Service-Level: Motorcycle / Engine Logic // Performance-Values: 564 cc

Component System-Path Calibration-Data
Engine Displacement Engine 564 mL
Fuel Tank Capacity Fuel System 11.5 L
Max Horsepower Engine 30.9 kW @ 7,000 r/min
Max Torque Engine 46.1 N-m @ 5,000 r/min
Front Brake Type Brake System Single Disc
Rear Brake Type Brake System Drum

OEM specifications cover:

  • General Information: Before Servicing, Model Identification, Specifications, Bolts Nuts Fasteners, Standard Torque Table, General Lubrication, Periodic Maintenance Chart
  • Fuel System: Exploded Views, Service Data, Special Tools, Carburetor, Air Cleaner, Fuel Tank Cap Inspection, Evaporative Emission Control System
  • Engine Top End: Exploded Views, Service Data, Special Tools, Cam Chain Tensioner, Cylinder Head Cover, Camshafts, Camshaft Chain Timing, Camshaft Cap, Camshaft Sprocket, KACR, Valves
  • Engine Bottom End/Transmission: Exploded Views, Service Data, Crankcase Splitting, Transmission Maintenance, Crankshaft Disassembly, Crankshaft Maintenance
  • Wheel and Tires: Exploded Views, Service Data, Tires, Wheels, Spokes and Rims, Wheel Bearing

Methodically mandating comprehensive coverage, this manual details engine, fuel, brake, and suspension systems. It includes disassembly and assembly procedures, ensuring proper maintenance and repair. Torque specifications are documented for components to ensure proper pressure slip prevention. Parts identification is covered for critical assemblies, removal procedures are documented for key components, and technical specifications are provided for all major systems.

FAQ

What values are **calibrated** for the system architecture? keyboard_arrow_down

2,240 mm is the standard for the overall length of the motorcycle's system architecture.

Assess the **applicable** tool requirements. keyboard_arrow_down

A torque wrench, preferably of good quality and reliable, is required for the specified torque values.

What components have **exact** electrical values? keyboard_arrow_down

12 V 4 AH is the standard for the battery's electrical value.

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This manual is incredibly detailed and easy to follow. The diagrams made it simple to understand the components of my bike. The download process was smooth, and I received my link via email almost instantly. Highly recommend for anyone looking to tackle motorcycle maintenance!