2000-2006 Vulcan 2000, VN2000, Vulcan 2000 Limited, Vulcan 2000 Classic, Vulcan 2000 Classic LT service manual

Table of Contents:

General Information

• Quick Reference Guide
• Model Identification
• Specifications
• General Precautions

Periodic Maintenance

• Maintenance Chart
• Lubrication Points
• Seal Points
• Brake Fluid Inspection and Replacement

Fuel System

• Fuel Tank
• Fuel Pump
• Fuel Injection System

Cooling System

• Coolant Replacement and Inspection
• Radiator and Fan Inspection

Engine Top End

• Cylinder Head
• Valve Clearances
• Camshaft Installation

Engine Removal and Installation

• Precautions
• Removal Procedures
• Installation Procedures

Crankshaft/Transmission

• Crankshaft Disassembly and Inspection
• Transmission Assembly and Adjustment

Wheels/Tires

• Wheel Alignment
• Tire Inspection and Replacement

Final Drive

• Drive Belt Adjustment
• Drive Shaft Inspection

Brakes

• Brake Pad Replacement
• Master Cylinder Inspection

Suspension

• Fork Disassembly and Reassembly
• Shock Absorber Inspection

Steering

• Steering Play Adjustment
• Handlebar Removal and Installation

Frame

• Frame Inspection
• Fairings and Bodywork

Electrical System

• Battery Charging and Replacement
• Ignition System Troubleshooting
• Wiring Diagrams

Appendix

• Troubleshooting Guide
• Torque Specifications
• Special Tools

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