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1987-2004 Kawasaki VN 1500 Classic, Vulcan 1500 Classic service manual Preview image 1
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1987-2004 Kawasaki VN 1500 Classic, Vulcan 1500 Classic service manual

Models covered in this manual:

  • 1987 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1988 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1989 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1990 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1991 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1992 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1993 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1994 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1995 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1996 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1997 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1998 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 1999 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 2000 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 2001 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 2002 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 2003 Kawasaki VN 1500 Classic, Vulcan 1500 Classic
  • 2004 Kawasaki VN 1500 Classic, Vulcan 1500 Classic

File specifications

File size: 86.40 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 1.77 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

General Information

  • Safety Information
  • General Specifications
  • Model Identification
  • Serial Numbers

Fuel System

  • Fuel Tank and Pump
  • Carburetor Adjustment
  • Fuel Injection System
  • Air Intake System

Cooling System

  • Radiator and Fans
  • Coolant Replacement
  • Water Pump Inspection

Engine Top End

  • Cylinder Head Removal and Installation
  • Valve System Maintenance
  • Camshaft Timing

Clutch

  • Clutch Assembly Service
  • Master and Slave Cylinder Operations
  • Adjustments

Engine Lubrication System

  • Oil Flow Checks
  • Oil and Filter Change
  • Pressure Testing

Engine Removal/Installation

  • Engine Dismounting
  • Installation Procedure

Crankshaft/Transmission

  • Crankshaft Disassembly
  • Gearbox Inspection
  • Transmission Reassembly

Wheels/Tires

  • Wheel Alignment
  • Tire Inspection and Replacement
  • Balance and Rotation

Final Drive

  • Drive Shaft Maintenance
  • Final Gear Inspection
  • Lubrication

Brakes

  • Brake Pad Replacement
  • Fluid Level Checks
  • Master Cylinder Overhaul

Suspension

  • Forks Overhaul
  • Shock Absorbers Service
  • Adjustments for Load

Steering

  • Handlebar Adjustments
  • Steering Damping System
  • Bearing Lubrication and Adjustment

Frame

  • Frame Inspection
  • Bolt and Fastener Check
  • Subframe Alignment

Electrical System

  • Battery Maintenance
  • Lighting System
  • Ignition System Check
  • Wiring Repairs

Appendix

  • Torque Specifications
  • Special Tools
  • Wiring Diagrams

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