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1999-2006 Kawasaki W650, EJ650 service manual Preview image 1
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1999-2006 Kawasaki W650, EJ650 service manual

Models covered in this manual:

W 650, EJ650 / Kawasaki

  • 1999 Kawasaki W 650, EJ650
  • 2000 Kawasaki W 650, EJ650
  • 2001 Kawasaki W 650, EJ650
  • 2002 Kawasaki W 650, EJ650
  • 2003 Kawasaki W 650, EJ650
  • 2004 Kawasaki W 650, EJ650
  • 2005 Kawasaki W 650, EJ650
  • 2006 Kawasaki W 650, EJ650

File specifications

File size: 7.69 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.16 Minutes
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Product Information

Table of Contents

  1. General Information

    • Quick Reference Guide
    • Model Identification
    • Specifications
    • Torque Specifications
    • Tools
    • Maintenance Schedule
    • Fuel System (DFI)/Evaporative Emission Control System (California models)
  2. Periodic Maintenance

    • Periodic Maintenance Chart
    • Engine Oil and Oil Filter
    • Air Cleaner
    • Spark Plugs
    • Valve Clearance
    • Carburetor Synchronization
    • Throttle Control System
    • Clutch
    • Engine Idle Speed
    • Brake System
    • Suspension
    • Steering Play
    • Wheels/Tires
    • Battery
    • Final Drive
    • Nuts, Bolts, and Fasteners
  3. Fuel System

    • Carburetor
    • Fuel Tank and Tap
    • Air Suction System
  4. Cooling System (if applicable)

    • Coolant
    • Radiator
    • Water Pump
  5. Engine Top End

    • Cylinder Head
    • Valves
    • Camshaft
    • Cylinder and Piston
  6. Clutch

    • Clutch Operation
    • Master Cylinder
    • Slave Cylinder
  7. Engine Lubrication System

    • Engine Oil Flow Chart
    • Oil Pump
  8. Engine Removal/Installation

    • Engine Removal
    • Engine Installation
  9. Crankshaft/Transmission

    • Crankshaft
    • Transmission
    • Gearshift Mechanism
  10. Wheels/Tires

    • Wheel and Tire Removal
    • Wheel and Tire Installation
    • Tire Repair
  11. Brakes

    • Brake Fluid
    • Brake Pads
    • Brake Discs
    • Master Cylinder
    • Calipers
  12. Suspension

    • Front Fork
    • Rear Shock Absorber
    • Swingarm
  13. Steering

    • Steering Adjustment
    • Steering Stem Bearings
  14. Frame

    • Frame Inspection
  15. Electrical System

    • Electrical Specifications
    • Ignition System
    • Charging System
    • Starter System
    • Lights
    • Switches
    • Battery
    • Wiring Diagrams
  16. Appendix

    • Troubleshooting Guide
    • Wiring Diagrams
    • Special Tools
    • Sealant
  17. Index

This repair manual contains comprehensive, step-by-step instructions for maintenance, servicing, and repairs of the 1999-2006 Kawasaki W 650, EJ650. It includes detailed diagrams and explanations, making it a valuable resource for mechanics, technicians, and owners looking to understand and work on this motorcycle model.

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