1986 Kawasaki ZL 500/600 Motorcycle Service Manual
1986 Kawasaki ZL 500/600 motorcycle troubleshooting and repair reference. Documents engine, chassis, and electrical system diagnostics. PN 99924-1073-51.
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Models Covered & Key Technical Specifications
Kawasaki ZL 500/600 Motorcycle Service Manual: 1986 (114 Pages) – OEM Specs Resource-Library Kawasaki ZL 500/600 (99924-1073-51) -- 1986 Functional Resource for Unit | Documentation. Unit
- Design Locking Torques: 54.4 kW (74 PS) at 10,500 rpm signifies the maximum engine output.
- Nominal Containment Volume: For optimal operation, 3.0 L defines the engine oil capacity.
- Technical Running Clearance: 592 mL -- signifies the engine displacement for the ZL600.
- Standard Heat Tolerance: The cooling system requires 2.0 L for full capacity.
- Principal Weight Data: 145 mm establishes the rear brake lining wear indicator position.
- Key Threaded Fastener Data: 10,500 rpm is the standard idle speed for the ZL600.
Professional Workshop Service Manual & Technical Specifications
Kawasaki ZL 500/600 Motorcycle Service Manual: 1986 (114 Pages) – OEM Specs Resource-Library
Serial-Range: ZL600-A1 / ZL500-A1 // Procedure-Type: Maintenance / Repair Logic // Architecture-Focus: Engine, Chassis, Electrical Details.
| Specification | Baseline | Validation-Data |
|---|---|---|
| Model | ZL600-A1 / ZL500-A1 | * |
| Engine Displacement | 592 mL (ZL600) / 497 mL (ZL500) | * |
| Max Horsepower | 54.4 kW @ 10,500 rpm (ZL600) / 42.7 kW @ 9,500 rpm (ZL500) | * |
| Max Torque | 53.9 N-m @ 8,500 rpm (ZL600) / 46.1 N-m @ 10,000 rpm (ZL500) | * |
| Transmission | 6-speed, constant mesh | * |
| Front Suspension Travel | 145 mm | * |
| Fuel Tank Capacity | 12.0 L | * |
Service procedures are grouped by system and component, offering a systematic approach to maintenance and repair. This manual covers the engine, fuel system, cooling system, clutch, transmission, brakes, suspension, steering, frame, and electrical system.
Steering component information is provided for:
This document details the steering stem, bearings, and handlebar assembly, including removal, installation, and adjustment procedures to ensure proper handling and control.
Inspection guidelines are provided for:
Detailed inspection points for all major systems are included, allowing for proactive identification of potential issues before they impact performance or safety.
Alignment specifications are included for:
Correct alignment data for the front forks and wheel assembly is documented to maintain optimal ride stability and tire wear.
Reference data is included for:
Key specifications such as fluid capacities, electrical component details, and torque values are readily available for quick reference.
This manual covers:
Comprehensive information on the electrical system, including wiring diagrams, component testing, and troubleshooting for lighting, ignition, and charging circuits. ...documents torque specifications for components to ensure proper flange face sealing.
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