2004-2005 Kawasaki Ninja ZX-10R ZX1000 Racing Kit Manual

2004-2005 Kawasaki Ninja ZX-10R, ZX1000 technical guide detailing racing kit part installation and basic tuning procedures. Includes publication C4085-91017 for model-specific information.

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Document Details

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Document Number / Seller:
26296 / Michael Crawford
File Size:
13.07 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Dec 28, 2025

Models Covered & Key Technical Specifications

Kawasaki Ninja ZX-10R (2004-2005) (99924-1322-02)

Racing Kit Service Data | General Specifications

  • Technical Resolution Data: 10° BTDC ignition timing is set to optimize engine performance.
  • Specific Temperature Range: For optimal cooling, the coolant mixture requires 50% soft water and 50% coolant.
  • Essential Power Rating: 128.4 kW (175 PS) @11 700 r/min signifies maximum engine output capabilities.
  • Advanced Memory Capacity: The ECU utilizes digital memory with a built-in IC igniter for precise ignition control.
  • Core Speed Performance: Engine speed ranges from 100 to 15,000 r/min for peak performance.
  • Essential Engine Specs: Bore and stroke measure 76.0 × 55.0 mm for efficient combustion.

Professional Workshop Service Manual & Technical Specifications

Kawasaki Ninja ZX-10R (2004-2005) Racing Kit Service Manual: Document Listing

Technical-Scope: Performance Tuning / Validation-Data: Engine Specifications / Technical-Scope: Installation Procedures.

Table of Contents Integrated-Framework Technical-Path Calibration-Spec
Engine Specifications Ignition Timing 10° BTDC @1 100 r/min
Drive Train Primary Reduction Ratio 1.611 (87/54)
Transmission 1st Gear Ratio 2.533 (38/15)
Engine Bore and Stroke 76.0 × 55.0 mm
Cooling System Coolant Total Amount 2.5 L (2.6 US qt)
Fuel System Fuel Pressure 304 kPa (3.1 kgf/cm², 44 psi)

The documentation provides guidance on engine specifications, drive train, transmission, cooling system, fuel system, and electrical system components. It details installation procedures and maintenance schedules for the Kawasaki Ninja ZX-10R racing kit.

Wiring diagrams are provided for electrical system components and harness configurations.

Fuel system procedures are documented for the fuel pump and injectors, including pressure and flow rates.

Adjustment procedures are detailed for throttle cable free play and engine vacuum synchronization.

Timing procedures are documented for ignition timing and valve timing adjustments.

Technical notes are provided for special tools and sealant applications.

This manual documents torque specifications for various components to ensure proper assembly and mating surface contact.

FAQ

Assess the **critical** calibration settings for optimal performance. keyboard_arrow_down

10° BTDC ignition timing is specified for optimal engine performance, with a usable engine speed range of 100 to 15,000 r/min.

What components have **required** clearance measurements? keyboard_arrow_down

Valve clearance requires measurements of 0.17 ∼ 0.22 mm for exhaust and 0.15 ∼ 0.24 mm for inlet.

Confirm the **specified** torque specifications for key fasteners. keyboard_arrow_down

25 N·m (2.5 kgf·m, 18 ft·lb) is specified for Brake Hose Banjo Bolts to ensure secure connections.

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Reviews (2)

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New
The service manual for the 2004-2005 Kawasaki Ninja ZX-10R is a must-have. It covers everything from engine parts installation to electrical diagrams. The download process was smooth, and I received the link in no time! Highly recommend!
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Rated 4 out of 5 stars