1985-1989 Kawasaki GPZ500R, GPZ600R Service Manual

Shop manual for the Kawasaki GPZ Series covering engine, chassis, electrical, and bodywork. Includes removal and installation procedures. KZX600AE000801

4.6starstarstarstarstar_half(5)
visibility Preview Available
Kawasaki 1985-1989 Kawasaki GPZ500R, GPZ600R Service Manual manual page preview - page 1 of

Sample pages from the 1985-1989 Kawasaki GPZ500R, GPZ600R Service Manual manual

Kawasaki 1985-1989 Kawasaki GPZ500R, GPZ600R Service Manual manual preview page 1 - thumbnail
Kawasaki 1985-1989 Kawasaki GPZ500R, GPZ600R Service Manual manual preview page 2 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$18.49 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
26314 / Steven Henry
File Size:
51.42 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
May 9, 2025

Models Covered & Key Technical Specifications

1985-1989 Kawasaki GPZ500R, GPZ600R (KZX600AE000801) – Service Manual This comprehensive service manual covers all aspects of maintenance and repair for your Kawasaki GPZ Series motorcycle.

  • Verified Technical Resolution Data: 72 BBDC establishes the valve timing for the exhaust.
  • Engineered Specifics: For optimal cooling system performance, 2.0 L signifies the total coolant amount Capacity.
  • Prescribed Specifications: The spark plug gap requires 0.5 mm -- determines proper ignition operation Threshold.
  • Nominal Performance Parameters: The engine oil requires 2.6 L of SAE 10W40 viscosity for standard operation Logic.
  • Defined Operational Standards: The drive chain slack needs 35-40 mm for proper engagement Protocol.
  • General Torque Standards: Brake shoe/pad mounting bolts require 25 N-m to establish secure attachment Bounds.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Repair Factory Manual: Kawasaki Official Genuine GPZ600R & GPZ500R manual, 1985-89 Operations-Manual

Operational-Framework: Kawasaki GPZ Series // Procedure-Type: Motorcycle Repair // Operational-Framework: 1985-1989

Integrated-Framework Operational-Logic Logic
Engine Troubleshooting Procedures
Chassis Maintenance Diagrams
Electrical Specifications Schematics
Fuel System Adjustments Techniques
Cooling System Diagnostics Guidelines

Service procedures are grouped by system, providing clear explanations and diagrams for each component and process. The manual details critical specifications, including engine oil requirements, chain slack, and brake adjustments, ensuring proper functionality and longevity.

Completely requiring a thorough understanding of the motorcycle's systems, this manual guides technicians through every repair sequence, from routine maintenance to complex overhauls. It covers essential procedures such as engine removal and installation, suspension adjustments, and electrical system diagnostics.

FAQ

What tools are needed for **designated** adjustment procedures? keyboard_arrow_down

A variety of specialized tools are recommended for various adjustment procedures, including a valve adjusting screw holder (57001-1217) for valve clearance and a stem nut wrench (57001-1100) for steering stem adjustments.

Identify the **critical** pressure specifications for the front fork. keyboard_arrow_down

The front fork air pressure specifications are: Standard 59 kPa (0.6 kg/cm2, 8.5 psi) and a usable range of 49 - 69 kPa (0.5 - 0.7 kg/cm2, 7.1 - 10.0 psi).

What procedures are **required** for the engine assembly sequence? keyboard_arrow_down

Engine assembly requires careful attention to detail, including applying a thin coat of molybdenum disulfide grease to cam surfaces and using a torque wrench to tighten cylinder head nuts to the specified torque of 15 N-m (1.5 kg-m, 11.0 ft-lb) initially, followed by the final specified torque.

Customer Reviews

Read what our customers say about this Kawasaki Bike manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
Rated 5 out of 5 stars
Avatar
New
The manual covers everything you need to know. I was impressed by the quick response from support when I had a question. Highly recommend!
Avatar
New
Rated 5 out of 5 stars
Avatar
New
The email support was fantastic! They answered my queries promptly, making the whole experience very positive. Would definitely buy again!
Avatar
New
This service manual is a must-have for anyone restoring a GPZ500 R or GPZ600R. The download process was smooth, and I received the link quickly!