1984-1990 Kawasaki EN450, 454LTD Motorcycle Service Manual

Technical reference for the EN450 and 454LTD models covering 1984-1990. Includes detailed diagrams and specifications for all major systems. Part number 99962-1018-03.

4.6starstarstarstarstar_half(5)
visibility Preview Available
Kawasaki 1984-1990 Kawasaki EN450, 454LTD Motorcycle Service Manual manual page preview - page 1 of 175

Sample pages from the 1984-1990 Kawasaki EN450, 454LTD Motorcycle Service Manual manual

Kawasaki 1984-1990 Kawasaki EN450, 454LTD Motorcycle Service Manual manual preview page 1 - thumbnail
Kawasaki 1984-1990 Kawasaki EN450, 454LTD Motorcycle Service Manual manual preview page 2 - thumbnail
Kawasaki 1984-1990 Kawasaki EN450, 454LTD Motorcycle Service Manual manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$18.79 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
26317 / Daniel Murphy
File Size:
87.75 MB
File Type:
ZIP
Language:
English
Pages:
175
Printable:
Yes
Category:
Bike
Last updated / verified
Dec 26, 2025

Models Covered & Key Technical Specifications

Enhanced Safety Overhaul Manual: Kawasaki Genuine EN450, 454LTD Motorcycle Service Manual 1984-1990 Field-Reference

Kawasaki EN450, 454LTD (99962-1018-03) -- 1984-1990 Expert Database | Motorcycle Bundle.

  • Established Locking Torques: For optimal performance, 29 N-m is rated at the rear axle bolt assembly.
  • Operational Containment Volume: For efficient operation, 300 mL provides the standard front fork oil capacity.
  • Certified Running Clearance: The crankcase requires 0.036 – 0.066 mm for proper function.
  • Factory Heat Tolerance: The engine oil is designed for temperatures up to 90°C (194° F) during operation.
  • Approved Weight Data: The starter motor brushes support 12 mm of length.
  • Measured Threaded Fastener Data: For critical assembly points, 4.0 kg-m is calibrated to the swingarm pivot nut.

Professional Workshop Service Manual & Technical Specifications

Enhanced Safety Overhaul Manual: Kawasaki Genuine EN450, 454LTD Motorcycle Service Manual 1984-1990 Field-Reference

Kawasaki EN450, 454LTD (99962-1018-03) -- 1984-1990 Procedure-Type: Service Manual / Motorcycle Logic // Engineering-Metrics: Motorcycle Specifications / Engine Systems Logic // Coverage-Scope: Complete Document.

Metric System-Path Framework
Engine Rebuild Fuel System Procedures Diagnostic Data
Drivetrain Specs Clutch Assembly Performance Metrics
Reassembly Crankshaft/Transmission Component Mapping
Service Intervals Brakes System Maintenance Schedules
Component Locations Suspension Adjustment Parameters

Technical content addresses engine rebuild procedures and specific system diagnostics. This manual details the procedures for clutch, drivetrain, and braking systems. Essential component locations and maintenance schedules are also covered. Efficiently requiring proper vehicle maintenance, this document provides comprehensive guidance for ensuring optimal performance and longevity of your motorcycle.

Engine rebuild procedures are documented for complete overhaul and component replacement, offering detailed instructions for every step.

Drivetrain specifications are addressed in sections covering the crankshaft, transmission, and clutch for thorough repair.

Reassembly procedures are specified for all major components, ensuring correct installation and alignment.

Service intervals are documented for routine maintenance tasks, helping to keep your motorcycle in top condition.

Component locations are identified for key parts, making it easier to find and access them during repairs.

This manual documents torque specifications for critical fasteners to ensure proper pivot-point integrity.

FAQ

What is the **required** fluid capacity for the EN450? keyboard_arrow_down

300 mL is the standard front fork oil capacity for efficient operation.

Calculate the **specified** component identification for the EN450. keyboard_arrow_down

The crankcase requires 0.036 – 0.066 mm for proper function.

What values are **essential** for adjustment procedures on the EN450? keyboard_arrow_down

29 N-m is the rated torque for the rear axle bolt assembly, crucial for optimal performance.

Assess the **correct** pressure specifications for the EN450's engine. keyboard_arrow_down

4.0 kg-m is the specified torque for the swingarm pivot nut, essential for critical assembly points.

Customer Reviews

Read what our customers say about this Kawasaki Bike manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
This service manual is exactly what I needed. The email with the download link was sent promptly, and the manual is detailed and clear.
Avatar
New
Rated 4 out of 5 stars
Avatar
New
Had a quick question after purchasing, and support responded within hours—very professional!
Avatar
New
This manual has been a lifesaver for my Kawasaki EN 450. The download process was seamless and I received the link immediately!
Avatar
New
The manual covers everything you need for maintenance. Download was smooth and hassle-free. Highly recommend!