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1997-2007 Kawasaki KLX300R, KLX300 motorcycle service manual Preview image 1
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1997-2007 Kawasaki KLX300R, KLX300 motorcycle service manual

Includes the following models

KLX300R, KLX300 / Kawasaki Motorcycle & Engine Company

  • 1997 Kawasaki KLX300R
  • 1997 Kawasaki KLX300
  • 1998 Kawasaki KLX300R
  • 1998 Kawasaki KLX300
  • 1999 Kawasaki KLX300R
  • 1999 Kawasaki KLX300
  • 2000 Kawasaki KLX300R
  • 2000 Kawasaki KLX300
  • 2001 Kawasaki KLX300R
  • 2001 Kawasaki KLX300
  • 2002 Kawasaki KLX300R
  • 2002 Kawasaki KLX300
  • 2003 Kawasaki KLX300R
  • 2003 Kawasaki KLX300
  • 2004 Kawasaki KLX300R
  • 2004 Kawasaki KLX300
  • 2005 Kawasaki KLX300R
  • 2005 Kawasaki KLX300
  • 2006 Kawasaki KLX300R
  • 2006 Kawasaki KLX300
  • 2007 Kawasaki KLX300R
  • 2007 Kawasaki KLX300
  • Production year(s): 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

File specifications

File size: 11.81 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.24 Minutes
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Product Information

Table of Contents

General Information

  • Model Identification
  • Specifications
  • Torque Specifications
  • Tools and Instruments

Periodic Maintenance

  • Maintenance Schedule
  • Periodic Maintenance Chart
  • Engine Oil and Filter Replacement
  • Air Cleaner Servicing
  • Spark Plug Inspection

Fuel System

  • Carburetor Adjustment
  • Fuel Tank and Valve Operation
  • Air Suction System Check

Cooling System

  • Coolant Replacement/Inspection
  • Radiator Cleaning
  • Water Pump Inspection

Engine Top End

  • Valve Clearance Check
  • Cylinder Head Torque
  • Piston and Piston Ring Installation

Engine Removal/Installation

  • Engine Removal
  • Engine Installation
  • Engine Mount Inspection

Crankshaft/Transmission

  • Crankshaft Inspection
  • Transmission Gear Inspection
  • Shift Mechanism Inspection

Wheels/Tires

  • Wheel Alignment
  • Tire Inspection
  • Wheel Bearing Inspection

Brakes

  • Brake Fluid Change
  • Brake Pad Wear Inspection
  • Brake Master Cylinder Overhaul

Suspension

  • Fork Oil Change
  • Fork Spring Inspection
  • Rear Shock Absorber Adjustment

Steering

  • Steering Adjustment
  • Steering Stem Bearings

Frame

  • Frame Points Inspection
  • Swingarm Bearing Lubrication

Electrical System

  • Battery Maintenance
  • Ignition System Check
  • Lighting System Inspection
  • Electric Starter System Check

Appendix

  • Troubleshooting
  • Wiring Diagrams
  • Sealant

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