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1974-1984 Kawasaki KZ400 shop manual Preview image 1
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1974-1984 Kawasaki KZ400 shop manual

Models covered in this manual:

  • Kawasaki KZ400 (1974-1976)
  • Kawasaki KZ400 Deluxe (1977)
  • Kawasaki KZ400 Standard (1977-1980)
  • Kawasaki KZ400 Special (1978-1979)
  • Kawasaki KZ400 Custom (1977-1978)
  • Kawasaki KZ400 LTD (1977-1979)
  • Kawasaki KZ400A (1980-1984)
  • Kawasaki KZ400B (1978-1980)
  • Kawasaki KZ400C (1978-1979)
  • Kawasaki KZ400D (1974-1977)
  • Kawasaki KZ400G (1980)
  • Kawasaki KZ400H LTD (1979-1980)
  • Kawasaki KZ400S Special (1975-1977)

Production year(s): 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984

File specifications

File size: 73.98 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 1.52 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

Foreword

Specifications

Engine Performance Curves

Running Performance Curves

Adjustment

  • Throttle Cables
  • Carburetors (’74~’76 Model)
  • Choke
  • Idle
  • Ignition Timing
  • Valve Clearance
  • Cam Chain
  • Primary Chain

Wheels

  • Front Brake Lever
  • Front Fork
  • Front Wheel (Up to KZ400D)
  • Front Wheel (After KZ400D)
  • Rear Shock Absorbers
  • Rear Wheel
  • Rear Brake Pedal

Disassembly

  • Introduction to Disassembly
  • Frame
  • Engine
  • Engine Lubrication System

Reassembly

  • Crankshaft
  • Balancer Mechanism
  • Clutch
  • Primary Chain
  • Transmission
  • Kick Starter
  • Engine Lubrication

Fuel Tank

  • Fuel Tank Removal
  • Fuel Tank Installation

Wheels

  • Front Wheel
  • Rear Wheel
  • Front Wheel Bearings
  • Rear Wheel Bearings
  • Rear Wheel Coupling

Brakes

  • Front Brake
  • Rear Brake

Suspension

  • Front Fork
  • Rear Shock Absorbers

Steering

  • Steering Head

Electrical

  • Alternator
  • Ignition System
  • Lighting System
  • Wiring Diagram

Maintenance and Theory of Operation

  • Carburetors (’77 Model)

Appendix

  • Wiring Diagrams
  • Index

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