1998-2007 Kawasaki Eliminator 125 Service Manual

Detailed procedures for 1998-2007 Kawasaki Eliminator 125 models, covering fuel system, engine top end, and clutch assemblies. Ref: kawbn1259807.zip

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Document Details

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Document Number / Seller:
26321 / Kenneth Ramirez
File Size:
7.18 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Aug 28, 2025

Models Covered & Key Technical Specifications

1998-2007 Kawasaki Eliminator 125 Service Manual

This manual provides detailed repair and maintenance information for the 1998-2007 Kawasaki Eliminator 125.

  • Factory Specifications: 124 cm³ displacement establishes the engine's core cubic capacity.
  • Essential Gap Specs: For proper ignition timing, 10° BTDC at 1,300 r/min is the initial setting.
  • Key Amperage Specs: Alternator output is rated at 15 A/14 V at 8,000 r/min for charging capability.
  • Primary Feed Speed: Carburetion is managed by a MIKUNI BS28 carburetor for fuel delivery.
  • General Assembly Gap: Valve clearance specifications are provided for engine tuning.
  • Approved Dimensions: Bore and stroke measure 55 × 52.4 mm for optimal engine performance.

Professional Workshop Service Manual & Technical Specifications

Kawasaki Eliminator 125 (1998-2007) Service Manual: Technical Documentation

Application-Range: Service Manual // Documentation-Type: Motorcycle Repair // Application-Range: Repair Procedures

Assessment-Element System-Path Context
Engine Top End Cylinder Head Valve Clearance
Fuel System Carburetor Idle Speed Adjustment
Crankshaft/Transmission Gear Teeth Groove Wear
Wheels/Tires Rim Runout
Clutch Friction Plates Thickness Measurement
Engine Lubrication System Oil Pump Assembly Inspection

Cataloging major assemblies into distinct sections, this manual offers a comprehensive guide. It details procedures for engine top end components, fuel system adjustments, transmission shaft servicing, wheel and tire maintenance, clutch assembly, and engine lubrication systems. Technical specifications and exploded views are included for clarity. A statement regarding torque specifications for cylinder head bolts and banjo bolts ensures proper assembly and corrosion joint prevention.

Engine Top End Procedures

Verification procedures are included for cylinder head bolt tightening and valve clearance. Repair information is provided for camshaft installation and the crank balancer gear. The document includes coverage of piston ring installation and cylinder wear measurements. Brake system specifications are included for brake pad wear and brake fluid changes. Safety procedures are documented for wheel removal and installation.

Engine Specifications

Engine oil recommendations and oil filter changes are detailed. The manual documents torque specifications for various components to ensure proper assembly and corrosion joint prevention.

Clutch and Transmission Systems

This manual covers clutch lever adjustment, friction and steel plate inspection, and primary gear removal. It also details transmission shaft removal, shift fork inspections, and gear groove wear measurements. Specifications for clutch lever free play and friction plate thickness are provided.

FAQ

Reference the **specified** tool for removing the clutch hub nut? keyboard_arrow_down

57001-1243 Clutch Holder is the specified tool for holding the clutch hub to remove the clutch hub nut.

What are the **essential** electrical values for the alternator? keyboard_arrow_down

The alternator is rated at 8.75 A/12 V @4 000 r/min for the BN125-A1, and 15 A/14 V @8 000 r/min for the BN125-A2 and later models.

Specify the **correct** valve clearance settings for the exhaust and inlet valves? keyboard_arrow_down

Standard exhaust valve clearance is 0.15 – 0.19 mm (0.006 – 0.007 in.), and for the inlet valve, it is 0.08 – 0.12 mm (0.003 – 0.005 in.) when the engine is cold.

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Reviews (5)

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Rated 4 out of 5 stars
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This manual covers everything I needed for my Kawasaki BN 125. The download was quick and easy! Highly recommend it!
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Rated 4 out of 5 stars
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The download link arrived promptly after purchase. The manual is detailed and well-organized. Excellent value!
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Had a question about the manual, and the support team responded within hours. Very professional service!