1998-2007 Kawasaki BN 125 Eliminator service manual

Table of Contents

General Information

• Safety Information
• Model Identification
• Specifications
• General Precautions
• Serial Number Locations
• Features and Controls
• Location of Labels

Periodic Maintenance

• Maintenance Chart
• Engine Oil and Filter Change
• Carburetor Adjustment
• Throttle Control System Inspection
• Cooling System
• Air Cleaner
• Clutch
• Engine Idle Speed
• Suspension
• Brakes
• Battery

Fuel System

• Fuel Tank
• Fuel Tap Inspection
• Carburetor Removal and Installation
• Carburetor Disassembly and Assembly
• Fuel Level Adjustment

Engine Top End

• Cylinder Head
• Valve Removal and Installation
• Camshaft
• Cylinder and Piston

Clutch

• Clutch Operation Inspection
• Clutch Installation
• Clutch Master Cylinder
• Slave Cylinder

Engine Lubrication System

• Oil Pump Location and Operation
• Oil Flow Chart
• Oil Pressure Measurement

Engine Removal/Installation

• Engine Removal
• Engine Installation

Crankshaft/Transmission

• Crankshaft Inspection
• Transmission Assembly
• Gear Ratios

Wheels/Tires

• Wheels Inspection
• Tires Inspection and Replacement
• Axles and Bearings

Final Drive

• Drive Chain
• Engine Sprocket
• Rear Wheel Sprocket

Brakes

• Brake Fluid Inspection and Replacement
• Brake Pad Wear
• Brake Master Cylinder
• Brake Caliper

Suspension

• Front Fork Removal and Installation
• Rear Shock Absorber Inspection
• Swingarm

Steering

• Steering Play Adjustment
• Steering Stem Bearings

Frame

• Frame Inspection
• Subframe

Electrical System

• Battery and Charging System
• Ignition System
• Electric Starter System
• Lights and Horns
• Switches

Appendix

• Troubleshooting
• Wiring Diagrams

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