1988 Honda FL400R Pilot Service Manual
Troubleshooting, parts diagrams, and service data for the Honda FL400R Pilot, covering essential systems and components with part numbers for easy identification. (PN C4256-90954)
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Models Covered & Key Technical Specifications
Honda FL400R (1988) (07746-0010300) - ATV / Vehicle. Digital & Precision Blueprint & Repair Compendium.
- Designated Unit Dimensions: The system dimensions are measured at 16.0 mm.
- Principal Bolt Torques: For proper assembly, 40 N-m indicates the essential torque specification.
- Advanced Print Rate: The engine's output reaches 50.5 kg.
- Designated Thermal Envelope: The cooling system requires 2.04 lit.
- Key Working Temperature: For optimal function, 15-30C controls the environmental limit.
- Designated Displacement Data: The engine's displacement is specified as 396 cc.
Professional Workshop Service Manual & Technical Specifications
Certified Procedure Calibration Manual: Honda FL400R Pilot - Precision Maintenance & Repair Reference (1988) Manual-Nexus
Technical-Domain: ATV / Vehicle // Performance-Values: Engine & Chassis Logic // Reference-Category: Repair & Specification Data.
| Assessment-Element | Baseline | Calibration-Standards |
|---|---|---|
| Overall Length | 2,195 mm | 86.4 in |
| Overall Width | 1,510 mm | 59.4 in |
| Wheelbase | 1,450 mm | 57.0 in |
| Ground Clearance | 235 mm | 9.3 in |
| Weight (Dry) | 260 kg | 593 lb |
The service manual covers the Honda FL400R Pilot. This document is designed to assist technicians and owners in understanding the vehicle's components and systems for maintenance and repair. It provides essential information for proper upkeep and troubleshooting.
Special procedures are addressed for the front wheel, suspension, and steering systems, ensuring accurate alignment and component integrity.
Verification procedures are included for the braking system, detailing inspection and adjustment of brake shoes, wheel cylinders, and master cylinders for optimal performance.
Repair information is provided for the engine, including removal, installation, and internal component servicing for the cylinder head, piston, and crankshaft.
The document includes coverage of the fuel system, detailing carburetor inspection, float level adjustment, and component reassembly.
Brake system specifications are included for ensuring safety and performance, with details on disc and drum systems.
This manual documents torque specifications for various engine and chassis components to ensure proper assembly stress control.
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