1996-2009 Honda CMX 250, CMX 250C Rebel repair manual

1996-2009 Honda CMX 250, CMX 250C Rebel repair manual Preview image 1
1996-2009 Honda CMX 250, CMX 250C Rebel repair manual Preview image 1
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1996-2009 Honda CMX 250, CMX 250C Rebel repair manual Preview image 5
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  • Language: English
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Models Covered in this Manual

  • 1996 Honda CMX 250 Rebel
  • 1997 Honda CMX 250 Rebel
  • 1998 Honda CMX 250 Rebel
  • 1999 Honda CMX 250 Rebel
  • 2000 Honda CMX 250 Rebel
  • 2001 Honda CMX 250 Rebel
  • 2002 Honda CMX 250 Rebel
  • 2003 Honda CMX 250 Rebel
  • 2004 Honda CMX 250 Rebel
  • 2005 Honda CMX 250 Rebel
  • 2006 Honda CMX 250 Rebel
  • 2007 Honda CMX 250 Rebel
  • 2008 Honda CMX 250 Rebel
  • 2009 Honda CMX 250 Rebel

Product Information

Table of Contents

GENERAL INFORMATION

  1. General Safety
    • Carbon Monoxide
    • Gasoline
    • Hot Components
  2. Service Rules
    • Use Genuine Parts
    • Follow Service Procedures
  3. Model Identification
    • Serial Number Location
    • Model Codes
  4. Specifications
    • Engine Specifications
    • Chassis Specifications
  5. Torque Values
    • Standard Torque Values
    • Special Torque Values
  6. Tools
    • Recommended Tools
    • Special Tools
  7. Lubrication & Seal Points
    • Lubrication Points
    • Seal Points
  8. Cable & Harness Routing
    • Wiring Harness
    • Cable Routing
  9. Emission Control Systems
    • Components
    • Maintenance
  10. Emission Control Information Labels (U.S.A. Only)
    • Label Location
    • Description

FRAME/BODY PANELS/EXHAUST SYSTEM

  1. Frame
    • Inspection
    • Repair
  2. Body Panels
    • Removal
    • Installation
  3. Exhaust System
    • Inspection
    • Replacement

MAINTENANCE

  1. Periodic Maintenance Chart
    • Schedule
    • Intervals
  2. Pre-ride Inspection
    • Checklist
    • Procedures
  3. Maintenance Procedures
    • Step-by-step Instructions
    • Tools Needed

LUBRICATION SYSTEM

  1. Engine Oil
    • Oil Types
    • Changing Oil
  2. Transmission Oil
    • Oil Types
    • Changing Oil

FUEL SYSTEM

  1. Fuel Tank
    • Removal
    • Installation
  2. Fuel Valve
    • Inspection
    • Replacement
  3. Carburetor
    • Cleaning
    • Adjustment

ENGINE REMOVAL/INSTALLATION

  1. Removing the Engine
    • Preparation
    • Steps
  2. Installing the Engine
    • Preparation
    • Steps

CYLINDER HEAD/VALVES

  1. Cylinder Head Removal
    • Tools Needed
    • Steps
  2. Valve Inspection
    • Inspection Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

CYLINDER/PISTON

  1. Cylinder Removal
    • Tools Needed
    • Steps
  2. Piston Inspection
    • Inspection Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

CLUTCH/GEARSHIFT LINKAGE

  1. Clutch Removal
    • Tools Needed
    • Steps
  2. Clutch Inspection
    • Wear Criteria
    • Measurement Techniques
  3. Gearshift Linkage Inspection
    • Inspection Criteria
    • Adjustment Techniques

ALTERNATOR/STARTER CLUTCH

  1. Alternator Removal
    • Tools Needed
    • Steps
  2. Alternator Inspection
    • Electrical Testing
    • Visual Inspection
  3. Starter Clutch Inspection
    • Wear Criteria
    • Replacement Procedures

CRANKSHAFT/TRANSMISSION

  1. Crankshaft Removal
    • Tools Needed
    • Steps
  2. Crankshaft Inspection
    • Wear Criteria
    • Measurement Techniques
  3. Transmission Inspection
    • Wear Criteria
    • Reassembly Procedures

FRONT WHEEL/SUSPENSION/STEERING

  1. Front Wheel Removal
    • Tools Needed
    • Steps
  2. Front Suspension Inspection
    • Wear Criteria
    • Adjustment Techniques
  3. Steering Inspection
    • Visual Inspection
    • Adjustment Techniques

REAR WHEEL/BRAKE/SUSPENSION

  1. Rear Wheel Removal
    • Tools Needed
    • Steps
  2. Rear Brake Inspection
    • Wear Criteria
    • Adjustment Techniques
  3. Rear Suspension Inspection
    • Wear Criteria
    • Measurement Techniques

HYDRAULIC BRAKE

  1. Brake Fluid
    • Types
    • Changing Brake Fluid
  2. Brake Pad Inspection
    • Wear Criteria
    • Replacement Procedures
  3. Brake System Bleeding
    • Tools Needed
    • Steps

BATTERY/CHARGING SYSTEM

  1. Battery Maintenance
    • Inspection
    • Charging
  2. Charging System Inspection
    • Electrical Testing
    • Visual Inspection

IGNITION SYSTEM

  1. Ignition Coil
    • Inspection
    • Replacement
  2. Spark Plug
    • Inspection
    • Replacement

ELECTRIC STARTER

  1. Starter Motor
    • Inspection
    • Replacement
  2. Starter Relay
    • Inspection
    • Replacement

LIGHTS/METERS/SWITCHES

  1. Lighting System
    • Inspection
    • Bulb Replacement
  2. Meter Inspection
    • Calibration
    • Replacement
  3. Switch Inspection
    • Electrical Testing
    • Replacement

WIRING DIAGRAM

  1. Complete Wiring Diagram
    • Overview
    • Key Components

TROUBLESHOOTING

  1. Engine Problems
    • Symptoms
    • Diagnostic Procedures
  2. Electrical Problems
    • Symptoms
    • Diagnostic Procedures
  3. Fuel System Problems
    • Symptoms
    • Diagnostic Procedures

INDEX

  1. Index
    • Part Numbers
    • Descriptions

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