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1991-2003 Honda Nighthawk 250, CB250 service repair manual Preview image 1
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1991-2003 Honda Nighthawk 250, CB250 service repair manual

Models covered in this manual:

  • 1991 Nighthawk 250 CB250
  • 1992 Nighthawk 250 CB250
  • 1993 Nighthawk 250 CB250
  • 1994 Nighthawk 250 CB250
  • 1995 Nighthawk 250 CB250
  • 1996 Nighthawk 250 CB250
  • 1997 Nighthawk 250 CB250
  • 1998 Nighthawk 250 CB250
  • 1999 Nighthawk 250 CB250
  • 2000 Nighthawk 250 CB250
  • 2001 Nighthawk 250 CB250
  • 2002 Nighthawk 250 CB250
  • 2003 Nighthawk 250 CB250

File specifications

File size: 173.67 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 3.56 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

Chapter One: General Information

  • Page 1
  • Vehicle Identification
  • Serial Number Locations
  • Fasteners
  • Shop Practices
  • Safety

Chapter Two: Troubleshooting

  • Page 2
  • Troubleshooting Procedures
  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Suspension Troubleshooting
  • Brake System Troubleshooting

Chapter Three: Lubrication, Maintenance and Tune-Up

  • Page 3
  • Maintenance Schedule
  • Lubrication Points
  • Recommended Lubricants
  • Engine Oil Change
  • Air Filter Service
  • Spark Plug Service
  • Valve Clearance Adjustment
  • Drive Chain Maintenance
  • Throttle and Clutch Cable Adjustment
  • Brake Adjustment

Chapter Four: Engine

  • Page 4
  • Engine Removal and Installation
  • Engine Disassembly
  • Cylinder Head and Valves
  • Cylinder and Piston
  • Crankshaft and Connecting Rod
  • Camshaft and Timing Chain
  • Lubrication System
  • Cooling System

Chapter Five: Clutch and Transmission

  • Page 5
  • Clutch Removal and Installation
  • Clutch Inspection
  • Transmission Removal and Installation
  • Transmission Inspection
  • Gearshift Mechanism

Chapter Six: Fuel and Exhaust

  • Page 6
  • Fuel Tank Removal and Installation
  • Fuel Line Inspection
  • Carburetor Removal and Installation
  • Carburetor Adjustment
  • Exhaust System Removal and Installation
  • Exhaust System Inspection

Chapter Seven: Electrical System

  • Page 7
  • Battery
  • Charging System
  • Ignition System
  • Starter Motor
  • Lighting System
  • Switches and Controls
  • Wiring Diagrams

Chapter Eight: Front Suspension and Steering

  • Page 8
  • Front Fork Removal and Installation
  • Front Fork Disassembly and Assembly
  • Steering Head Removal and Installation
  • Steering Head Adjustment

Chapter Nine: Rear Suspension

  • Page 9
  • Rear Shock Absorbers
  • Swingarm Removal and Installation
  • Swingarm Bushings and Bearings

Chapter Ten: Brakes

  • Page 10
  • Front Brake System
  • Rear Brake System
  • Brake Adjustment
  • Brake Inspection and Maintenance

Chapter Eleven: Frame and Repainting

  • Page 11
  • Frame Inspection and Repair
  • Frame Repainting
  • Body Panel Removal and Installation
  • Seat Removal and Installation

Chapter Twelve: 1991 and Later Service Information

  • Page 12
  • Model-Specific Changes
  • Service Bulletins
  • Updates and Revisions

Index

  • Page 13

Wiring Diagrams

  • Page 14

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