Product Information
Table of Contents
Chapter One: General Information
- Page 1
- Vehicle Identification
- Serial Number Locations
- Fasteners
- Shop Practices
- Safety
Chapter Two: Troubleshooting
- Page 2
- Troubleshooting Procedures
- Engine Troubleshooting
- Electrical Troubleshooting
- Fuel System Troubleshooting
- Suspension Troubleshooting
- Brake System Troubleshooting
Chapter Three: Lubrication, Maintenance and Tune-Up
- Page 3
- Maintenance Schedule
- Lubrication Points
- Recommended Lubricants
- Engine Oil Change
- Air Filter Service
- Spark Plug Service
- Valve Clearance Adjustment
- Drive Chain Maintenance
- Throttle and Clutch Cable Adjustment
- Brake Adjustment
Chapter Four: Engine
- Page 4
- Engine Removal and Installation
- Engine Disassembly
- Cylinder Head and Valves
- Cylinder and Piston
- Crankshaft and Connecting Rod
- Camshaft and Timing Chain
- Lubrication System
- Cooling System
Chapter Five: Clutch and Transmission
- Page 5
- Clutch Removal and Installation
- Clutch Inspection
- Transmission Removal and Installation
- Transmission Inspection
- Gearshift Mechanism
Chapter Six: Fuel and Exhaust
- Page 6
- Fuel Tank Removal and Installation
- Fuel Line Inspection
- Carburetor Removal and Installation
- Carburetor Adjustment
- Exhaust System Removal and Installation
- Exhaust System Inspection
Chapter Seven: Electrical System
- Page 7
- Battery
- Charging System
- Ignition System
- Starter Motor
- Lighting System
- Switches and Controls
- Wiring Diagrams
Chapter Eight: Front Suspension and Steering
- Page 8
- Front Fork Removal and Installation
- Front Fork Disassembly and Assembly
- Steering Head Removal and Installation
- Steering Head Adjustment
Chapter Nine: Rear Suspension
- Page 9
- Rear Shock Absorbers
- Swingarm Removal and Installation
- Swingarm Bushings and Bearings
Chapter Ten: Brakes
- Page 10
- Front Brake System
- Rear Brake System
- Brake Adjustment
- Brake Inspection and Maintenance
Chapter Eleven: Frame and Repainting
- Page 11
- Frame Inspection and Repair
- Frame Repainting
- Body Panel Removal and Installation
- Seat Removal and Installation
Chapter Twelve: 1991 and Later Service Information
- Page 12
- Model-Specific Changes
- Service Bulletins
- Updates and Revisions
Index
Wiring Diagrams
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