2004-2010 Suzuki Swift RS415 Service & Repair Manual
1,257 Pages • 40.10 MB • Instant, Printable PDF
Suzuki Models Covered & Key Technical Specifications
Models: Suzuki Swift RS415
Model Years: 2004–2010
Serial Numbers: JSAEZC21S00100001 and after
Technical Data:
- Engine oil capacity: 3.7 liters (approx. 4.2 liters total)
- Engine oil drain plug torque: 35 N-m (25.5 lb-ft)
- Oil filter torque: 14 N-m (10.5 lb-ft)
- Front brake caliper bolt torque: 25 N-m
- Throttle position sensor voltage range: 4–6 V
- Normal operating temperature: 70–150°C
Suzuki Manual Features & Content Preview
- Official Suzuki Motor Corporation publication (2004 edition) covering the 2004–2010 RS415 platforms.
- Designed specifically for service technicians and advanced DIYers identifying diagnostics, maintenance schedules, and unit repair-overhaul procedures.
- 1,257 pages of technical data, including engine management schematics, exact component location diagrams, and electrical circuit inspection protocols.
Workshop Coverage Details
This two-volume service guide provides the exact factory documentation needed to service the RS415 platform. Volume 1 tackles the fundamentals. It details the factory schedules for maintenance and lubrication, alongside deep dives into engine management, emission controls, suspension geometry, and braking systems. Volume 2 expands the technical breakdown into transmission and transaxle service, steering geometry, HVAC climate control, body structure, and the complete electrical control network. The publication outlines the standardized procedures for the disassembly, assembly, and testing of all major components. Always review the dedicated factory safety protocols, high-voltage precautions, and designated vehicle lifting points outlined in the initial chapters prior to beginning any diagnostic or tear-down procedure.
Factory Specifications & Diagnostic Data
Stop guessing on fastener tightness or sensor baselines. The technical sections deliver detailed metric torque specifications, including precise tightening data like 35 N-m for oil drain plugs and 14 N-m for oil filter installations. You will also find critical electrical diagnostic reference values. This covers baseline sensor signal voltage parameters and continuity check protocols specifically for ECM circuit diagnostic troubleshooting. Fluid specs are clearly mapped out, documenting an engine oil capacity of 3.7 liters and outlining the required 50% antifreeze mixture for the cooling system. Completely superseding informal online guides, this material provides professional-grade data for chassis, engine, and restraint system service right at your workbench.
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