2004 Husqvarna TE 250 / TE 450 / TC 250 / TC 450 / SM 400 / SM 450 R Owner's Manual

Technician-level documentation for Husqvarna motorcycles, covering engine, transmission, and electrical systems. Ref: HUSQVARNA_SERVICE_MANUAL_2004

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Document Details

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Document Number / Seller:
26507 / Margaret Rodriguez
File Size:
5.77 MB
File Type:
PDF
Language:
English, French, German, Italian, Spanish
Printable:
Yes
Category:
Motorbike
Last updated / verified
Nov 6, 2025

Models Covered & Key Technical Specifications

Essential Specification Operator's Manual: Husqvarna Owner's Manual: TE-TC 250, TE-TC 450, SM 400-450 R / 2004 Electrical-Reference

Automotive Analytical Specification | TE 250, TE 450, SM 400-450 R Bundle. Published Production Rate: 224 cc establishes the engine capacity for the TE 250 model. Specific Physical Specs: For primary drive, 24 teeth is the standard for the TE 250 model. Integral Assembly Gap: The rear wheel sprocket requires 50 teeth for the TC 250 model. Operational Transmission Ratio: Standard calibration is 3.667 for the TE 250 model. Fundamental Operational Logic: The rear wheel sprocket requires 45 teeth for the SMR 400-450 R model. Universal Print Rate: For transmission ratio, 3.148 signifies the standard value for the SMR 400-450 R model.

Professional Workshop Service Manual & Technical Specifications

Essential Specification Operator's Manual: Husqvarna Owner's Manual: TE-TC 250, TE-TC 450, SM 400-450 R / 2004 Electrical-Reference

Specification-Class: TE 250, TE 450, SM 400, SM 450 R / 2004 Logic // Product-Line: TE, TC, SM / Motorcycle Logic // Specification-Class: Owner's Manual Assessment-Element Operational-Logic Architecture
Engine Displacement 250 cc TE 250
Transmission Ratio 3.667 TE 250
Front Sprocket 24 teeth TE 250
Rear Sprocket 50 teeth TC 250
Wheelbase 58.46 in. TC 250
Overall Length 86.61 in. TC 250

Providing a structural breakdown of the motorcycle's systems, procedures, and introductory information, this manual offers a comprehensive overview.

Systems

This manual documents the various systems of the 2004 Husqvarna TE 250, TE 450, TC 250, TC 450, SM 400, SM 450 R motorcycles. It details electrical systems, fuel systems, and braking systems.

Procedures

The manual outlines essential procedures for operation and maintenance, including step-by-step instructions for common tasks. It covers everything from routine checks to more involved maintenance.

Introduction

This section provides a general introduction to the motorcycle, including its features and design philosophy. It emphasizes the bike's performance capabilities and intended use.

Specifications

Detailed technical specifications are provided, covering engine performance, dimensions, weight, and capacities. This information is crucial for proper maintenance and repair.

Torque Specifications

This manual documents torque specifications for various components to ensure proper pressure slip prevention and secure assembly.

FAQ

What are the proper clearance measurements for the TE 250? keyboard_arrow_down

0.15 mm for intake and 0.20 mm for exhaust is the specified clearance for the TE 250 motorcycle.

Specify the standard torque specifications for the steering stem. keyboard_arrow_down

The steering sleeve nut requires 8-9 Kgm (78.4-88.3 Nm) torque, and the four steering head screws require 22.5-26.5 Nm (2.3-2.7 Kgm) torque.

What is the necessary safety precautions for chain maintenance? keyboard_arrow_down

Chain maintenance requires lubrication with SAE 80-90 viscosity engine oil; never use grease, as it accumulates dust and mud, causing excessive wear.

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Reviews (2)

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New
I had a smooth download process and received the manual in my email quickly. The instructions are clear and detailed. Highly recommend for anyone with a TC model!
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New
This manual is a must-have! It covers everything I need for my TE model. The diagrams are super helpful, and the troubleshooting section saved me time and money!