XP500 Tmax / Yamaha
- 2009 Yamaha XP500Y Tmax
- 2010 Yamaha XP500Y Tmax
- 2011 Yamaha XP500Y Tmax
- 2012 Yamaha XP500Y Tmax
2009-2012 Yamaha XP500Y Tmax service manual
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File Specifications
- File Size: 12.02 MB
- File Type: ZIP
- Language: English
- Pages: Pages: 385
- Printable: Yes
- Estimated Download Time: 0.25 Minutes
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Models Covered in this Manual
Product Information
Table of Contents
General Information
-
Identification
- Vehicle Identification Number
- Model Label
-
Features
- Outline of FI System
- FI System Details
- Multi-Function Display
-
Important Information
- Preparation for Removal and Disassembly
- Replacement Parts
- Gaskets, Oil Seals, and O-Rings
- Lock Washers/Plates and Cotter Pins
- Bearings and Oil Seals
- Circlips
- Checking the Connections
-
Special Tools
- Required Tools for Maintenance
- Tool Applications
Specifications
-
General Specifications
- Vehicle Dimensions and Weights
- Engine Specifications
-
Torque Specifications
- General Fastener Torque Values
- Engine and Chassis Torque Values
-
Lubrication and Fluids
- Recommended Lubricants
- Fluid Capacities and Types
Periodic Checks and Adjustments
-
Maintenance Schedule
- Regular Maintenance Intervals
- Items to Be Checked or Replaced
-
Engine and Chassis Checks
- Valve Clearance Adjustment
- Throttle Cable Adjustment
-
Electrical System Checks
- Battery Maintenance
- Lighting and Signal System Inspection
-
Cooling System Checks
- Coolant Level Inspection
- Radiator and Hose Inspection
-
Tire and Wheel Checks
- Tire Pressure and Tread Depth
- Wheel Inspection and Alignment
Chassis
-
Frame and Body Panels
- Frame Inspection and Repair
- Body Panel Removal and Installation
-
Front and Rear Suspension
- Suspension Adjustment
- Shock Absorber Maintenance
-
Brakes
- Brake System Overview
- Brake Pad and Disc Inspection
- Brake Fluid Replacement
-
Wheels and Tires
- Wheel Removal and Installation
- Tire Replacement and Balancing
Engine
-
Engine Disassembly and Assembly
- Engine Removal Procedures
- Engine Assembly Procedures
-
Cylinder Head and Valves
- Cylinder Head Removal and Inspection
- Valve Adjustment and Replacement
-
Piston and Crankshaft
- Piston and Cylinder Inspection
- Crankshaft Removal and Inspection
-
Engine Lubrication System
- Oil Pump Inspection
- Oil Filter Replacement
Cooling System
-
Cooling System Overview
- Coolant Replacement
- Radiator and Water Pump Inspection
-
Thermostat and Temperature Control
- Thermostat Inspection and Replacement
- Temperature Sensor Check
Fuel System
-
Fuel Injection System
- Fuel Injector Inspection and Cleaning
- Fuel Pump and Fuel Filter Replacement
-
Throttle Body and Air Intake
- Throttle Body Inspection
- Air Filter Replacement
-
Fuel Tank and Lines
- Fuel Tank Removal and Inspection
- Fuel Line Inspection and Replacement
Electrical System
-
Electrical System Overview
- Battery Maintenance
- Charging System Inspection
-
Lighting and Instrumentation
- Headlight and Taillight Replacement
- Instrument Panel Inspection
-
Ignition System
- Spark Plug Inspection and Replacement
- Ignition Coil Testing
-
Wiring and Connectors
- Wiring Harness Inspection
- Connector Maintenance
Troubleshooting
-
General Troubleshooting
- Common Issues and Solutions
- Diagnostic Procedures
-
Engine Troubleshooting
- Starting Problems
- Engine Performance Issues
-
Electrical Troubleshooting
- Electrical Component Failures
- Battery and Charging Issues
-
Fuel System Troubleshooting
- Fuel Delivery Problems
- Fuel Injection System Diagnostics
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