1998-2011 Yamaha V-Star 650 Classic XVS650, Custom XVS65 Service Manual

1998-2011 V-Star 650 Service documentation with specific diagnostic procedures. Covers Classic and Custom models. Consult this guide for technical information and repairs. Part number LIT-11616-11-16.

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Document Details

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Document Number / Seller:
26548 / Robert Grant
File Size:
66.80 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jul 1, 2025

Models Covered & Key Technical Specifications

Industrial Reference Overhaul Manual: Bike Original 1998-11 Yamaha XVS650 V-Star 650 manual, 1998-2011 Technical-Briefing

1998-2011 V-Star 650 Classic, Custom XVS650 (LIT-11616-11-16) | Yamaha Motorcycle Repository

  • Nominal DPI Rating: 1200 dpi establishes the maximum print output Architecture.
  • Principal Fastening Values: For optimal operation, 15-30C defines the environmental limit Framework.
  • Rated Calibrated Values: 450 W -- signifies the active printing consumption Threshold.
  • Calibrated Cooling Specs: The formatter board requires 64 MB for standard operation Logic.
  • Documented Resolution Data: Maximum throughput reaches 25 ppm Parameters.
  • Design End Play: The [Component] requires [Value] [Context] [Ending].

Professional Workshop Service Manual & Technical Specifications

Industrial Reference Overhaul Manual: Bike Original 1998-11 Yamaha XVS650 V-Star 650 manual, 1998-2011 Technical-Briefing

Performance-Values: 1998-2011 Yamaha V-Star 650 Classic, Custom XVS650 (LIT-11616-11-16) // Specification-Class: Bike / Motorcycle Logic // Performance-Values: Technical Documentation

Specification Technical-Path Framework
Model Code XVS650: 5BN1 (For USA), 5BN2 (For California), 5BN3 (For Canada) Production Years: 1998-2011
Engine Type Air cooled 4-stroke, SOHC V-type 2-cylinder Displacement: 649 cm³
Bore x Stroke 81 x 63 mm (3.19 x 2.48 in) Compression Ratio 9 : 1
Starting System Electric starter Lubrication System Wet sump
Front Suspension Telescopic fork Rear Suspension Swingarm (Monocross)
Front Brake Single disc brake Rear Brake Drum brake, Right foot operation

The documentation provides guidance on various systems of the motorcycle, including engine, carburetor, chassis, and electrical components. It details periodic inspections and adjustments necessary for maintaining optimal performance and longevity. Technical specifications for engine, maintenance, and general torque are comprehensively listed.

Engine Overhaul Procedures

This section covers detailed procedures for engine removal, cylinder head removal and installation, and rocker arm and camshaft servicing. It includes guidance on piston removal and installation, crankshaft and connecting rod procedures, and transmission system servicing.

Carburetor and Chassis Systems

Information on carburetor disassembly, inspection, and fuel level adjustment is provided. The chassis section details front and rear wheel inspection, brake adjustments, and steering head inspection. It also covers front fork and rear shock absorber adjustments.

Electrical System and Troubleshooting

This manual documents the electrical system, including battery inspection, fuse inspection, and headlight beam adjustment. A comprehensive troubleshooting section is included to assist in diagnosing and resolving common issues.

...documents torque specifications for engine mounting bolts to ensure proper vibration dampening.

FAQ

Determine the **specific** torque specifications for the cylinder head. keyboard_arrow_down

35 Nm (3.5 m•kg, 25.3 ft•lb) is the standard torque for the cylinder head bolts, applied in stages and following the numerical sequence shown.

What **designated** safety precautions are mentioned for engine removal? keyboard_arrow_down

Securely support the motorcycle so there is no danger of it falling over is a critical safety precaution mentioned before starting engine removal.

Check the **critical** lubrication requirements for the piston pin. keyboard_arrow_down

Apply engine oil to the piston pin and cylinder during installation to ensure proper lubrication.

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Reviews (2)

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This manual is incredibly comprehensive. I was able to troubleshoot my bike's electrical issues with ease. The download process was smooth, and I received the link in no time!
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Rated 4 out of 5 stars