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2005-2009 Suzuki VZ800 Marauder Boulevard M50 service manual

Models covered in this manual:

  • 2005 Suzuki VZ800K5 Marauder M50
  • 2005 Suzuki VZ800 K5 Boulevard 800
  • 2005 Suzuki M50K5 Boulevard 819cc
  • 2006 Suzuki VZ800K6 Marauder M50
  • 2006 Suzuki VZ800 Boulevard M50
  • 2007 Suzuki VZ800ZK7 Marauder M50
  • 2007 Suzuki VZ800K7 Marauder M50
  • 2007 Suzuki VZ800 Boulevard M50
  • 2008 Suzuki VZ800ZK8 Boulevard M50
  • 2008 Suzuki VZ800K8 Boulevard M50
  • 2008 Suzuki VZ800 Boulevard M50
  • 2009 Suzuki VZ800ZK8 Boulevard M50
  • 2009 Suzuki VZ800K8 Boulevard M50
  • 2009 Suzuki VZ800 Boulevard M50

File specifications

File size: 84.20 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.72 Minutes
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Product Information

Table of Contents

General Information

  1. General Information
    • Foreword
    • Precautions
    • Vehicle Identification
    • Specifications
    • 1-1

Periodic Maintenance

  1. Maintenance Schedule

    • Periodic Maintenance Chart
    • Pre-Operation Inspection
    • 2-1
  2. Lubrication

    • Engine Oil and Filter Change
    • Lubrication Points
    • 2-5

Engine

  1. Engine Removal and Installation

    • Engine Removal Procedure
    • Engine Installation Procedure
    • 3-1
  2. Engine Disassembly and Assembly

    • Cylinder Head
    • Piston and Cylinder
    • Crankshaft and Crankcase
    • 3-5
  3. Engine Inspection

    • Valve Clearance Adjustment
    • Compression Pressure Testing
    • Spark Plug Inspection
    • 3-10

Shaft Drive

  1. Shaft Drive Removal and Installation
    • Shaft Drive Disassembly and Assembly
    • Shaft Drive Inspection and Maintenance
    • 4-1

FI System

  1. Fuel Injection System

    • Fuel Pump Operation
    • Fuel Injector Testing and Replacement
    • 5-1
  2. Throttle Body

    • Throttle Body Removal and Installation
    • Throttle Body Inspection and Maintenance
    • 5-5

Fuel System and Throttle Body

  1. Fuel Tank

    • Fuel Tank Removal and Installation
    • Fuel Tank Inspection
    • 6-1
  2. Throttle Body

    • Throttle Body Disassembly and Assembly
    • Throttle Body Adjustment
    • 6-3

Cooling and Lubrication System

  1. Cooling System

    • Radiator Removal and Installation
    • Radiator Inspection and Maintenance
    • 7-1
  2. Lubrication System

    • Oil Pump Removal and Installation
    • Oil Pump Inspection and Maintenance
    • 7-5

Chassis

  1. Front Suspension

    • Front Fork Removal and Installation
    • Front Fork Inspection and Maintenance
    • 8-1
  2. Rear Suspension

    • Rear Shock Absorber Removal and Installation
    • Rear Shock Absorber Inspection and Maintenance
    • 8-5
  3. Wheels and Tires

    • Wheel Removal and Installation
    • Tire Inspection and Replacement
    • 8-10
  4. Brakes

    • Brake Pad Replacement
    • Brake Fluid Replacement
    • Brake System Bleeding
    • 8-15
  5. Steering

    • Steering Head Bearing Adjustment
    • Handlebar Adjustment
    • 8-20

Electrical System

  1. Electrical Components and Wiring Diagram

    • Ignition System
    • Charging System
    • Lighting System
    • 9-1
  2. Battery

    • Battery Inspection and Maintenance
    • Battery Replacement
    • 9-5
  3. Fuses and Relays

    • Fuse Inspection and Replacement
    • Relay Inspection and Replacement
    • 9-10

Servicing Information

  1. Diagnostic Procedures
    • Common Problems
    • Troubleshooting Flowchart
    • 10-1

Emission Control Information

  1. Emission Control System
    • Overview of Emission Controls
    • Emission Control Maintenance
    • 11-1

Supplements

  1. VZ800K6 ('06-Model)

    • Specific Changes for 2006 Model
    • 12-1
  2. VZ800K7&K8 ('07/'08-Models)

    • Specific Changes for 2007 and 2008 Models
    • 13-1
  3. VZ800K9 ('09-Model)

    • Specific Changes for 2009 Model
    • 14-1
  4. Wiring Diagram

    • Complete Wiring Diagrams for All Models
    • 15-1

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