2006–2008 Honda Fit Service & Repair Manual (P/N 31SAA6020)
4,160 Pages • 165.69 MB • Printable PDFs (ZIP Download)
Honda Models Covered & Key Technical Specifications
Models: Fit (31SAA6020)
Model Years: 2006–2008 (2006, 2007, 2008)
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Approximate curb weight: 1250 kg
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Wheel lug nut torque: 300 Nm
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Number of doors: 5 doors
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Operating temperature range: -20°C to 70°C
Honda Manual Features & Content Preview
- Repair chapters cover 2007–2008 Honda Fit, supplemented by separately labeled 2008 advanced-diagnostic and system-wiring references and additional owner/navigation manuals.
- Engine repair extends from engine removal and cam-chain service to valve-seat reconditioning, cylinder honing, piston-ring replacement, and crankshaft bearing selection.
- Manual and automatic transmission sections document internal disassembly and reassembly, synchro inspection, clutch-clearance checks, differential adjustment, and automatic-transmission pressure testing.
- PGM-FI, VTEC, electronic throttle control, EGR, and EVAP coverage connects fault-code troubleshooting with component tests and replacement procedures.
- Brake and chassis work includes ABS/EBD diagnosis, hydraulic brake bleeding, electric power steering repair, wheel-bearing replacement, and front/rear suspension service.
- SRS diagnostics cover front, side, and curtain airbags, seat belt tensioners, OPDS fault isolation, and ODS initialization and calibration.
- Electrical and HVAC repair includes starting/charging tests, power-window and door-lock troubleshooting, refrigerant leak testing, and A/C compressor-clutch overhaul.
Powertrain Variants and Repair Procedures
Specifications identify a 1.5-liter SOHC VTEC inline-four with five-speed manual and automatic transmission configurations. The automatic-transmission chapter distinguishes the Base model’s seven-position selector from the Sport model’s five-position selector with paddle shifters. Both automatics provide five forward speeds; the selector descriptions identify different control layouts.
Transmission coverage goes beyond removal and replacement. Valve-body repair, ATF-pump inspection, clutch wave-plate inspection, and differential bearing-clearance selection are documented. The VTEC rocker-arm test identifies air adapter 07AAK-RMEA100 and air stopper 07AAK-RMEA200 among its required special tools.
Cooling-system sections cover radiator and cap testing, thermostat inspection, and water-pump replacement. Separate lubrication procedures address oil-pressure testing and oil-pump overhaul.
Body chapters cover door-glass and regulator replacement, dashboard removal, and seat disassembly. Windshield replacement and crossmember/subframe procedures extend that coverage beyond interior trim.
Fault Isolation, Wiring Diagrams, and Service Limits
The Advanced Diagnostics volume explains monitor enable conditions, malfunction thresholds, and confirmation driving patterns, with separate automatic/manual-transmission applications where specified. Honda Diagnostic System (HDS) procedures address ECM/PCM replacement, idle learning, crankshaft-position pattern learning, and readiness checks.
Electrical references pair the four-part 1.5L Engine Performance Circuit and Computer Data Lines Circuit with component-location and connector-to-harness indexes. Mechanical illustrations include the ABS System Outline Diagram, Automatic Transmission Hydraulic Flow—N Position, and a Knuckle/Hub/Wheel Bearing exploded view. Headlight wiring distinguishes configurations with and without daytime running lights.
The Standards and Service Limits section provides wear limits, clearances, and electrical test specifications. Related service procedures supply component-specific tightening torques, fluid capacities, and adjustment data.
Operational and Safety Documentation
The owner’s manuals explain SRS airbag operation and dashboard indicators, along with lighting, windshield wipers, and steering wheel adjustments. Rear cargo seat configurations and everyday vehicle controls are also covered. Maintenance Minder documentation identifies main and sub-item codes, operating-condition exceptions, and display-reset procedures.
The separate 2009 navigation manual covers voice controls, destination entry, route guidance, system settings, and error messages. The 2009 documents are operating manuals, not a 2009 workshop repair manual.
Always review the SRS precautions before working around airbags and seat belt tensioners to prevent accidental deployment or personal injury.
The intake section warns that improper cleaning can remove the molybdenum coating around the throttle-shaft bearing area. Steering-wheel removal notes flag cable-reel damage from excessive puller-bolt penetration.
Included Documents and Page Counts
The set contains 81 PDF files totaling 4,160 pages:
| Included documents | PDF pages |
|---|---|
| 76 repair and service-reference files | 3,351 |
| 2007 Owner’s Manual — P/N 31SAA6020 | 262 |
| 2009 Owner’s Manual — Publication Form No. 31TK6600 | 352 |
| 2009 Navigation System Owner’s Manual — Publication Form No. 31TK6800 | 149 |
| Generic OBD-II trouble-code reference | 33 |
| Honda OBD-II/MIL code list | 13 |
The general troubleshooting and code-list supplements are separate references, not additional model-year repair coverage.
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