Honda Fit 2006–2008 Repair Manual Set with Owner’s Manual (P/N 31SAA6020)

The repair chapters provide the working procedures, while the advanced-diagnostic and wiring references support fault tracing. The owner’s and navigation manuals explain vehicle operation.

The workshop chapters are labeled 2007–2008. The 2009 documents are operating manuals, not a 2009 workshop repair manual; the general references do not extend model-year repair coverage.

PDF Search, Diagram Detail and File Contents

Search and circuit labels: The repair text and operating manuals support text searches, but many diagram labels cannot be searched. Searches in the separate wiring PDF mainly cover headings and captions; the generic OBD-II reference has no text search. None of the PDFs has embedded bookmarks. Small labels in dense wiring diagrams require zooming.

The ZIP contains 81 printable PDFs totaling 4,160 pages. These counts include the 2007 owner’s manual’s title/information page and two blank pages, plus the navigation manual’s two-page license appendix.

Engine Overhaul, Fault Diagnosis and Chassis Repair

Selected coverage: These highlights are not a complete table of contents. Further topics include cruise-control input tests and rear-window defogger wire repair.

• Engine repair: Step-by-step engine removal and cam-chain service, plus valve-seat reconditioning, cylinder honing, piston-ring replacement, and crankshaft bearing selection.

• Transmission service: Manual and automatic transmission disassembly, reassembly, synchro inspection, clutch-clearance checks, differential adjustment, and automatic-transmission pressure testing.

• Fuel and emissions: PGM-FI, VTEC, electronic throttle control, EGR, and EVAP fault-code troubleshooting, component tests, and replacement procedures.

• Brakes and chassis: ABS/EBD diagnosis, hydraulic brake bleeding, electric power steering repair, wheel-bearing replacement, and front/rear suspension service.

• SRS diagnosis: Front, side, and curtain airbags, seat belt tensioners, OPDS fault isolation, and ODS initialization and calibration.

• Electrical systems: Starting and charging tests, power-window diagnosis, door-lock troubleshooting, and immobilizer key registration.

• Heating and A/C: Refrigerant leak tests, compressor-clutch overhaul, blower-circuit diagnosis, and heater-core replacement.

Suited to experienced mechanics with access to the Honda Diagnostic System (HDS), electrical test equipment, and precision measuring tools.

Powertrain Variants and Internal Repair

The specifications describe a 1.5-liter SOHC VTEC inline-four. The automatic-transmission chapter distinguishes the Base model’s seven-position selector from the Sport model’s five-position selector with paddle shifters. Both automatics have five forward gears; the position counts describe their selector layouts.

Internal transmission work includes valve-body repair, ATF-pump inspection, clutch wave-plate inspection, and differential bearing-clearance selection.

The VTEC rocker-arm test specifies air adapter 07AAK-RMEA100 and air stopper 07AAK-RMEA200.

Cooling and lubrication chapters document radiator/cap tests, thermostat inspection, water-pump replacement, oil-pressure testing, and oil-pump overhaul.

Monitor Diagnosis and Circuit References

Advanced Diagnostics explains monitor enable conditions, malfunction thresholds, and confirmation driving patterns, separating automatic/manual applications where applicable. These conditions help determine whether a monitor can evaluate the system under the chosen test conditions.

HDS procedures address ECM/PCM replacement, idle learning, crankshaft-position pattern learning, and readiness checks.

The four-part 1.5L Engine Performance Circuit and Computer Data Lines Circuit work alongside component-location and connector-to-harness indexes. Headlight diagrams distinguish vehicles with and without daytime running lights.

Other illustrations include the ABS System Outline Diagram, Automatic Transmission Hydraulic Flow—N Position, and a Knuckle/Hub/Wheel Bearing exploded view.

Body, Climate Control and Owner Information

Body procedures cover door-glass and regulator replacement, dashboard removal, seat disassembly, windshield replacement, and crossmember/subframe work. A/C coverage also includes refrigerant recovery, evacuation, charging, and performance/pressure tests.

The owner’s manuals explain SRS operation, dashboard indicators, lighting, windshield wipers, steering-wheel adjustments, and rear cargo-seat configurations. Maintenance Minder coverage identifies main/sub-item codes, operating-condition exceptions, and display-reset procedures.

The navigation manual explains voice commands, destination entry, route guidance, settings, and error messages.

SRS Precautions and Component Damage Risks

Review the SRS precautions before working around airbags and seat belt tensioners to prevent accidental deployment or personal injury.

The throttle-body cleaning notes warn that improper cleaning can strip the molybdenum coating from the throttle-shaft bearing area. Steering-wheel removal cautions address cable-reel damage caused by excessive puller-bolt penetration.

Valve-Clearance and Cooling-Test Specification Preview

The Standards and Service Limits tables provide wear limits, clearances, and electrical test data; related procedures add tightening torques, fluid capacities, and adjustment specifications.

Valve-clearance data specify 0.15–0.19 mm intake and 0.26–0.30 mm exhaust, with cylinder-head temperature below 100°F (38°C).

Radiator and cap pressure-test specifications are 93–123 kPa (14–18 psi). The radiator test calls for a cool engine.