2005 KYMCO PEOPLE S 50/125/200 Service Manual

Get your KYMCO PEOPLE S 50, S 125, or S 200 back in top condition with this comprehensive service manual. It covers all repair procedures, specifications, and diagnostics. Ref: 4122-LCD2/3/4-S00

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Document Details

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Document Number / Seller:
26756 / Peter Lewis
File Size:
41.23 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Scooter
Last updated / verified
Jul 5, 2025

Models Covered & Key Technical Specifications

KYMCO PEOPLE S 50 / S 125 / S 200 (2005)

This is the ultimate service and repair manual...

  • Nominal Fit Tolerances: 0.04mm is the standard intake valve clearance for the 50cc model Specifications.
  • Principal Consumption Data: 0.85 liters is the engine oil capacity for the 50cc model Requirements.
  • Rated Thermal Limits: 1700rpm signifies the accurate idle speed for the 50cc model Parameters.
  • Technical Standard Specifications: 0.6~0.7mm is the spark plug gap for all models Baseline.
  • Standard Adjustment Range: 25° is the caster angle for all models Configuration.
  • Design Linear Velocity: 1.75kg/cm² is the standard front tire pressure for the 50cc and 125cc models Threshold.

Professional Workshop Service Manual & Technical Specifications

KYMCO PEOPLE S 50, S 125, S 200 (2005) Service Manual: Comprehensive Knowledge-Base

Repair-Classification: Manual // Product-Line: Scooter / People S // Repair-Classification: Service & Repair.

Procedures for Service and Maintenance

Factory specifications are documented for all components to ensure proper operation and longevity of your KYMCO scooter. This manual details disassembly, assembly, and adjustment procedures for every subsystem, including engine, chassis, and electrical systems. It also provides thorough troubleshooting guides for common issues, enabling efficient diagnosis and repair.

Component Specifications and Torque Values

Engine rebuild procedures are documented for all major engine parts, detailing clearances and assembly sequences. Drivetrain specifications are addressed in comprehensive tables, covering drive belts, clutches, and gear reduction systems. The manual also includes detailed torque specifications for critical fasteners, ensuring proper assembly and preventing component damage.

Systems Overview and Diagrams

This manual contains detailed system diagrams and illustrations for electrical components, fuel systems, and lubrication systems. It provides a clear understanding of how each subsystem functions and interacts with the overall vehicle operation. The included tables cover a wide range of specifications, from tire pressures to engine oil capacities, serving as a vital reference for maintenance.

Troubleshooting and Repair Guidance

Reassembly procedures are specified for all major components, with helpful tips and visual aids to guide the user. Service intervals are documented for periodic maintenance, helping owners keep their scooters in optimal condition. The manual serves as a complete reference for all repair and maintenance tasks.

Identifier Value Context
Engine Oil Capacity 0.85 / 0.9 Liter 50cc / 125-200cc
Spark Plug Gap 0.6-0.7mm All Models
Ignition Timing 15° BTDC / 1700rpm 50cc
Tire Pressure (Front) 1.75 kg/cm² All Models
Clutch Lining Thickness 1.5mm All Models
Drive Belt Width 20.0-21.0mm 125/200cc Models

Torque Statement: The manual documents torque specifications for various components to ensure proper thread engagement security.

FAQ

Determine the **specific** torque specifications for the exhaust muffler joint. keyboard_arrow_down

2.2kg-m is the specified torque for the exhaust muffler joint lock nut and 3.3kg-m for the exhaust muffler lock bolt, ensuring secure attachment and proper sealing.

What specifications **designated** safety precautions are listed for handling brake fluid? keyboard_arrow_down

When servicing the brake system, use shop towels to cover plastic parts and coated surfaces to avoid damage caused by splash of brake fluid; also, never use dirty or unspecified brake fluid or mix different brake fluids as it will damage the brake system.

Check the **critical** lubrication requirements for the starter idle gear and shaft. keyboard_arrow_down

Apply engine oil to the needle bearing and starter drive gear, then install them to the clutch body to ensure smooth operation and proper lubrication of the starter idle gear and shaft.

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Reviews (5)

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Rated 4 out of 5 stars
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This manual has been a lifesaver for my scooter maintenance!
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I had a question about a repair, and the support team responded within an hour. Very helpful!
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Downloading the manual was a breeze. I received the link immediately after purchase. Excellent service!
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The illustrations are clear and make repairs easy. Highly recommended!