1985-1986 Kymco Xciting 500 Scooter Service Manual
Technical reference spanning Kymco Xciting 500 models, covering engine, chassis, electrical, and bodywork. PN 31821-KEC4-E00.
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Kymco Models Covered & Key Technical Specifications
Models: Xciting 500
Trade Names: Kymco, Kwang Yang Motor Co.
Technical Data:
- Engine: 4-stroke, liquid cooled, single cylinder
- Displacement: 498.5 cm3
- Bore x stroke: 92 x 75 mm
- Compression ratio: 10.5:1
- Idle speed: 1400 rpm
- Fuel system: CVK carburetor, 36 mm venturi
- Starting system: Electric starter motor
- Battery capacity: 12V 12Ah
- Transmission: Automatic CVT
- Final reduction: 5.4
- Ground clearance: 150 mm
- Fuel tank capacity: 12.8 L
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Inside the Kymco Xciting 500 Service Manual
This 100-page factory workshop publication provides comprehensive mechanical data for the Kymco Xciting 500. The manual documents the Kymco Xciting 500 engine, drive system, and steering architecture, serving as a technical reference for authorized service activities. The content is organized by system, detailing component-specific parameters, tolerances, and hardware specifications for the 498.5 cm3 powertrain.
Technical Data Preview
Technical information covers a broad range of maintenance and component specifications. The Kymco Xciting 500 engine oil capacity is documented at 2.5 liters, and the final reduction oil capacity is specified at 0.55 liters. Spark plug gap is listed as 0.6–0.7 mm in the engine specification table. Crankcase bolt torque is documented at 12 Nm in the service section. Tire pressure for the Kymco Xciting 500 is specified at 200 kPa for the front and 250 kPa for the rear. The document includes schematic diagrams for the drive and driven pulley assembly, identifying internal components like the weight rollers, clutch shoes, and spring collar. Technical specifications also define the drive belt width limit at 27.9 mm. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.
- Covers 1985–1986 Kymco Xciting 500, including carbureted variants with liquid-cooled single-cylinder engines
- Official Kymco workshop publication, no revision or publication date specified
- Contains 47 exploded-view diagrams and 32 troubleshooting flow charts for primary mechanical systems
- Downloads to your account within seconds of checkout
- Re-download the file any time, no expiration
- This 100-page OEM reference is the factory standard for the Xciting 500, documenting torque values, fluid capacities, and assembly tolerances for the powertrain and chassis.
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