2008 Kymco UXV 500 Service Manual

Get your Kymco UXV 500 running smoothly with this comprehensive service manual. Covering all aspects of maintenance and repair, it includes detailed diagrams and procedures. Ref: T100-UAA0AA-US

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Kymco Models Covered & Key Technical Specifications

Models: Kymco UXV 500
Sub-models / Variants: T100-UAA0AA-US
Build Years: 2008
Serial Numbers: RFBUS 37A383100012, UAA0 1100061
Technical Data:

  • Engine displacement: 498.5 cc
  • Engine type: D.O.H.C. 4-stroke liquid-cooled single cylinder
  • Bore x stroke: 92 x 75 mm
  • Compression ratio: 10.5:1
  • Fuel system: CVK carburetor
  • Fuel capacity: 17 L
  • Drive system: Automatic V-belt with shaft drive
  • Battery: 12V 18AH
  • Tire size (Front): 25x8-12
  • Tire size (Rear): 25x10-12
  • Brake system: Front and rear disk brakes
  • Idle speed: 1500 +/- 100 rpm
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
27068 / Barbara Sanchez
File Size:
15.45 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
Aug 25, 2025

Kymco Manual Features & Content Preview

2008 Kymco UXV 500 Technical Scope

  • Covers the 2008 Kymco UXV 500, including the UAA0 variant and T100-UAA0AA-US configuration
  • Official publication first edition, February 2008
  • Features 13 distinct maintenance schedules and torque specification tables for critical fasteners
  • Detailed cross-sections for carburetor disassembly, lubrication system circuits, and electrical wiring logic
  • Accessible from your device as soon as the order is placed
  • OCR text layer lets you jump to a torque spec by keyword
  • Laid out for standard letter and A4 printing
  • This 2008 edition remains the official technical reference for the launch-year UXV 500 build, detailing specific engine clearances and fuel system jetting for both on-road and off-road operating profiles

Manual Content Summary

The 2008 Kymco UXV 500 service publication details technical features and maintenance for the liquid-cooled, 498.5 cc powertrain and chassis. Chapters document the removal and installation of frame covers, exhaust muffler assemblies, and engine sub-components, providing logic for disassembly and assembly without repeating instruction-heavy steps.

Additional coverage segments analyze the lubrication system, including pump inspection and relief valve operation, alongside a thorough breakdown of the fuel system components. The text provides a detailed reference for maintenance schedules and technical data for frame, engine, and electrical systems.

Engine and Technical Specifications

Technical data includes engine oil capacities of 3.6 liters at full disassembly and 3.2 liters following filter cartridge replacement. The 2008 Kymco UXV 500 carburetor idle speed is calibrated at 1500 +/- 100 rpm.

Spark plug gap for the NGK CR7E is listed at 0.8–0.9 mm in the engine specification table. Cylinder head bolt torque values are documented at 4.8 kgf-m and 2.3 kgf-m based on bolt diameter. The fuel tank capacity for the 2008 Kymco UXV 500 is specified at 17 liters, with a recommended engine oil viscosity of SAE 5W-50 for broad temperature ranges.

An official 2008 Kymco UXV 500 OEM service manual covering the UAA0 model, documenting engine, chassis, electrical, and fuel system specifications for the T100-UAA0AA-US vehicle build.

Manual FAQ, Purchase & Download Details

Can I find lubricant capacities and oil specification data for the 2008 Kymco UXV 500 in this document? keyboard_arrow_down

Specification tables in the General Information chapter include data for engine oil capacities, lubrication types, and transmission gear oil requirements.

Which major vehicle systems are covered in the table of contents for this service manual? keyboard_arrow_down

Manual contains detailed chapters for the engine, cooling system, fuel system, chassis, and electrical equipment. It also provides specific sections for drive train, brake system, and ignition components.

What information regarding electrical connections and system diagrams is included for the UXV 500? keyboard_arrow_down

Document contains a dedicated section for wiring diagrams as well as guidance on connector handling and terminal maintenance. It references harness routing, fuse capacity, and electrical equipment testing methods.

Does this manual provide standard torque values and fastener specifications? keyboard_arrow_down

General Information chapter lists standard torque values for various bolt sizes as well as specific fastener torque tables categorized by engine, lubrication, cooling, and chassis systems.

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