2008 Kymco UXV 500 Repair Manual • T100-UAA0AA-US first edition, February 2008
Kymco Models Covered & Key Technical Specifications
Models: Kymco UXV 500
Sub-models / Variants: T100-UAA0AA-US
Model Years: 2008
Serial Numbers: RFBUS 37A383100012, UAA0 1100061
Technical Data:
- Engine displacement: 498.5 cc
- Engine type: D.O.H.C. 4-stroke liquid-cooled single cylinder
- Bore x stroke: 92 x 75 mm
- Compression ratio: 10.5:1
- Fuel system: CVK carburetor
- Fuel capacity: 17 L
- Drive system: Automatic V-belt with shaft drive
- Battery: 12V 18AH
- Tire size (Front): 25x8-12
- Tire size (Rear): 25x10-12
- Brake system: Front and rear disk brakes
- Idle speed: 1500 +/- 100 rpm
Kymco Manual Features & Content Preview
2008 Kymco UXV 500 OEM Service Manual Overview
This official February 2008 first-edition publication covers the 2008 Kymco UXV 500, specifically detailing the UAA0 variant and T100-UAA0AA-US configuration. Whether you are a professional technician or a hands-on DIYer, this reference delivers the raw technical data required for proper maintenance. Available as an instant download, the manual features a fully searchable OCR text layer, allowing you to instantly jump to specific torque specs or component sections by keyword. The layout is optimized for standard letter and A4 printing directly in your shop.
Before initiating any teardown, ensure your workspace is secure and appropriate personal protective equipment is worn. Working with heavy chassis components, pressurized fuel systems, and engine internals requires strict adherence to standard workshop safety practices.
Core Manual Contents
- 13 distinct maintenance schedules calibrated for both on-road and off-road operating environments.
- Comprehensive torque specification tables for all critical engine and chassis fasteners.
- Highly detailed cross-sections for carburetor disassembly, fuel system jetting, and lubrication circuits.
- Clear wiring diagrams mapping out all electrical logic and routing.
Workshop Data & Technical Specifications
The manual breaks down the liquid-cooled, 498.5 cc powertrain and chassis without bogging you down in redundant instructions. It provides direct, logical sequences for removing and installing frame covers, the exhaust muffler assembly, and core engine sub-components.
Crucial technical figures included for your daily workflow:
- Engine oil capacities: 3.6 liters at full disassembly and 3.2 liters following a filter cartridge replacement (using recommended SAE 5W-50 oil).
- Carburetor idle speed: Factory calibrated at 1500 +/- 100 rpm.
- Spark plug gap: 0.8–0.9 mm for the specified NGK CR7E.
- Cylinder head bolt torque: Documented at 4.8 kgf-m and 2.3 kgf-m, depending on the specific bolt diameter.
- Fuel system parameters: Covers fuel pump inspection, relief valve operation, and confirms the 17-liter fuel tank capacity.
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