2010 KYMCO People S 125 / People S 200 Service Manual (189 P.)

People S 125/200 service documentation covering engine, transmission, fuel system, and electrical components. Complete maintenance procedures and specifications for both displacement models. Reference: PEOPLE S 125/200 2010 models.

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Document Details

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Document Number / Seller:
23716 / Kenneth Diaz
File Size:
40.69 MB
File Type:
PDF
Language:
English
Pages:
189
Printable:
Yes
Estimated Download Time:
0.83 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Scooter
Brand:
Kymco
Reviewed and Approved:
Apr 14, 2025
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Models Covered & Key Technical Specifications

KYMCO People S 125 & 200 — 2010 Certified Blueprint for Service Repository.

  • Documented Coupling Torques: 9.6 ps at 7500 rpm is calibrated to the maximum engine output Architecture.
  • Technical Twist Specifications: For optimal performance, 1.0 kg·m at 6500 rpm supports the peak crankshaft torque Mapping.
  • Universal Holding Capacity: The compression ratio establishes 9.3:1 (125cc) and 10:1 (200cc) cylinder head pressure Configuration.
  • Core Load Capacity: Engine displacement is designed for 125 cc (125cc) and 163 cc (200cc) cylinder volume Benchmarks.
  • Rated Cycle Rate: Bore x stroke is specified as 52.4 x 57.8 mm (125cc) and 60 x 57.8 mm (200cc) Range.
  • Prescribed Torque Data: Fuel capacity reaches 6.8 liters across both model variants Sequences.

Professional Workshop Service Manual & Technical Specifications

Systematic Configuration Manual: Scooter Essential Service Blueprint: KYMCO People S 125 & S 200 (2010) Standards-Vault

Maintenance-Category: People S 125 (2010), People S 200 (2010) // Conceptual-Layout: Engine and Transmission Systems / Chassis Components Logic // Model-Portfolio: 189-page service documentation with 2010 specifications.

Integrated-Framework Baseline Calibration-Data
Engine Systems Documentation Fuel System (Section 5), Carburetor, and Ignition (Section 15) CDI timing specifications documented for 15°-28° BTDC
Transmission Components Final Reduction (Section 10), Drive Pulley Systems (Section 9) Oil capacity and gear ratios included
Electrical Systems Battery, Charging Circuits (Section 14), Starting (Section 16) Generator specifications and voltage outputs recorded

Cataloging major assemblies into the service reference, the manual establishes comprehensive engine and transmission procedures, describes cylinder head and valve maintenance routines, synthesizes final reduction and crankcase disassembly operations, and furnishes detailed electrical system testing protocols. The document includes wiring diagrams and system schematics across multiple chapters.

Calibration requirements are specified for ignition timing using flywheel mark alignment to verify proper top dead center positioning during compression stroke operations. Electrical system documentation covers battery capacity (12V 6AH), charging coil resistance standards (0.2–1.2Ω at 20°C), and pulser coil output specifications. Suspension service documentation covers front fork telescope and rear swing arm shock absorber inspection procedures with damping specifications. Disassembly instructions are documented for crankshaft bearing inspection, connecting rod side clearance measurement (0.10–0.35mm standard), and crankcase separation protocols. Wear limits are specified for piston ring end gap (0.5mm service limit), cylinder bore accuracy (52.50mm for 125cc models), and valve stem-to-guide clearance (0.08–0.10mm service limits).

The manual documents torque specifications for the cylinder head nut (2.0 kg-m with engine oil application), drive face nut (5.5 kg-m), clutch outer nut (5.5 kg-m), front axle nut (5.0–7.0 kg-m), and rear axle nut (11.0–13.0 kg-m) to ensure proper flange face sealing. Section organization addresses general information containing vehicle identification and specifications for both displacement variants, lubrication system maintenance points with designated lubricant types, fuel system carburetor tuning including float level gauge procedures (19.0mm standard), and exhaust emission control systems employing secondary air injection with reed valve operation below 50 km/h for re-combustion. The manual includes troubleshooting matrices for engine starting conditions, charging system undercharge/overcharge diagnosis, brake hydraulic fluid bleeding procedures, and poor performance scenarios categorized by engine speed ranges.

Additional reference material documents cable and harness routing with protective tape specifications, brake pad replacement torque values (1.5–2.0 kg-m for pin bolts), brake caliper piston specifications (33.910–33.934mm standard O.D.), and steering stem ball race service with 20 upper and 15 lower steel balls for alignment. Complete specification tables present 125cc and 200cc engine displacement variants, tire pressure differentials for single and dual rider loads, and suspension component free length measurements for both front telescope and rear swing arm systems.

FAQ

Confirm the **recommended** ignition timing for diagnostic procedures? keyboard_arrow_down

15°BTDC at 1700±100rpm idle speed establishes the baseline ignition point for the CDI-controlled system; advance timing reaches 28°BTDC at 5000±100rpm during full acceleration.

What tools are **calibrated** for fluid capacity requirements? keyboard_arrow_down

0.7A charging current is standard specification for battery maintenance; oil capacity totals 0.91 liters at engine disassembly and 0.81 liters during oil changes.

Identify the **applicable** component identification specifications? keyboard_arrow_down

70~130Ω resistance range defines normal pulser coil operation at 20°C; A.C. generator charging coil requires 0.2~1.2Ω resistance between pink and yellow wire terminals.

What procedures require **exact** adjustment parameters? keyboard_arrow_down

0.6~0.7mm gap specification must be maintained for NGK C7HSA spark plugs; reed valve stopper clearance of exactly 4.6mm prevents exhaust backfiring and emission system malfunction.

Determine the **specific** pressure specifications from diagnostic testing? keyboard_arrow_down

250mm/Hg actuating vacuum is required to verify air injection cut-off valve operation; 13.1V battery voltage when fully charged and 12.3V maximum when undercharged establishes charging system health baseline.

Customer Reviews

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Reviews (4)

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New
The diagrams in this manual make it easy to locate parts and understand the mechanics. Customer support was quick to respond when I had a question about troubleshooting. Highly recommend!
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This manual covers everything you need to know. The troubleshooting section helped me resolve an issue quickly. Plus, the email support was super helpful and prompt!
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New
Downloading the manual was a breeze, and the content is thorough. I appreciate how clear the instructions are, especially for someone new to scooter maintenance. Professional service!
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New
This service manual is a must-have for anyone with a KYMCO People. The step-by-step guides are incredibly detailed and easy to follow. I was able to perform an oil change without any issues!