1987-2002 Yamaha YFS200 Blaster Service Manual

Comprehensive maintenance and repair procedures for Yamaha YFS200U, YFS200P, and YFS200R models from 1987-2002. Includes all diagrams and specifications. Ref: 2XJ-21771-E0

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Document Details

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Document Number / Seller:
26795 / Donald Peterson
File Size:
32.62 MB
File Type:
PDF
Language:
English
Pages:
343
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Feb 27, 2025

Models Covered & Key Technical Specifications

Yamaha YFS200 Blaster (2XJ-21771-E0) - 1987-2002 A Precision Technical Library | Binder.

  • Reference Operating Temps: 0-30C is configured at the optimal environmental range Benchmarks.
  • Approved Burn-in Temperature: For engine health, 10-30C maintains critical operating parameters Sequences.
  • Designated Rotation Data: 450 rpm -- signifies the minimum idle speed Threshold.
  • Certified Native Resolution: The electrical system requires 12V for standard operation Requirements.
  • Factory System Volume: Maximum throughput reaches 1500 r/min Parameters.
  • Fundamental Climate Specs: 10 Nm is established at the specified torque limit Requirements.

Manual Description & Preview

Essential Calibration Technical Manual: Yamaha YFS200U, YFS200P, YFS200R (1987-2002) Service-Catalog

Specification-Class: YFS200U, YFS200P, YFS200R // Engine-Type: Motorcycle / Air-Cooled 2-Stroke Logic // Calibration-Scope: Comprehensive maintenance and repair.

Performance-Element Diagnostic-Logic Calibration-Standards
General Information Machine Identification Torque Specifications
Periodic Inspection Chassis Systems Electrical Diagrams
Engine Overhaul Carburetion Troubleshooting Guides

Engineering chapters address systems, followed by procedures, an introduction, and a table of specifications. Methodically demanding, this manual covers detailed information on all major systems, from engine overhaul to electrical components. Rigorous diagnostic procedures are covered for common issues, and wiring diagrams are provided for clarity. Fuel system procedures are documented for precise adjustments. This manual documents torque specifications for the engine components to ensure proper bearing preload accuracy.

General Information

Systems

Procedures

Introduction

Table

Specifications

FAQ

Check the **standard** torque specifications for the cylinder head. keyboard_arrow_down

25 Nm (2.5 m•kg, 18 ft•lb) is the standard torque specification for the cylinder head bolts.

What does the **necessary** adjustment procedures entail for the clutch lever free play? keyboard_arrow_down

5 – 8 mm (0.20 – 0.31 in) is the necessary clutch lever free play specification that needs to be maintained.

Reference the **recommended** pressure specifications for cold tire inflation. keyboard_arrow_down

30 kPa (0.30 kg/cm², 4.3 psi) for the front and 25 kPa (0.25 kg/cm², 3.6 psi) for the rear are the recommended cold tire pressure specifications, detailed on page 291.

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