- 2008 Harley-Davidson Sportster 883
- 2008 Harley-Davidson Sportster 1200 Custom
2008 Harley-Davidson Sportster service manual






File Specifications
- File Size: 79.38 MB
- File Type: ZIP
- Language: English
- Printable: Yes
- Estimated Download Time: 1.63 Minutes
Models Covered in this Manual
Product Information
Table of Contents
Maintenance
1.1 General
- Servicing a New Motorcycle
- Safe Operating Maintenance
- Special Tools
- Shop Supplies
- Cleaning and Care
- Battery
- Fastener
- Bearings
- Removing Parts and Assembly
- Replacing Components
- Expendable Supplies
- Initial Service Operation
- Key Lubrication Points
- Primary Chaincase
- Hand and Foot Controls
- Electrical Switches
- Cables and Lubrication
- Engine Oil
- Transmission Lubricant
- Final Drive Belt
- Clutch
- Brake Fluid
- Tires and Wheels
- Spark Plugs
- Air Cleaner
- Air Suspension
- Exhaust System
- Front Suspension
- Fork Oil
- Rear Fork
- Steering Head Bearings
- Rear Shocks
- Engine Stabilizer Links
- Headlamp Alignment
- Fuel Supply Valve
- Engine Identification
- Transmission Identification
- Crankcase Numbers
- Frame Numbers
1.2 Fuel and Oil
1.3 Maintenance Schedule
1.4 Bulb Requirements
1.5 Engine Oil and Filter
- Checking Oil Level
- Changing Oil and Filter
- Checking Engine Oil Pressure
- Removing and Installing Oil Filter
1.6 Brakes
- Inspecting Brake Pads and Discs
- Brake Fluid
- Bleeding Hydraulic Brake System
1.7 Tires and Wheels
- Tires
- Wheels
- Wheel Inspection
- Wheel Bearing
1.8 Steering Head Bearings
- Lubrication
- Adjustment
1.9 Front Fork Oil
- Checking and Draining Fork Oil
- Refilling Fork Oil
1.10 Clutch
- Clutch Release Adjustment
1.11 Transmission Lubricant
- Checking Transmission Lubricant Level
- Changing Transmission Lubricant
1.12 Rear Belt and Sprockets
- Rear Belt Deflection
1.13 Shock Absorber Adjustment
- Standard Shock Absorbers
- Premium Ride Hand-Adjustable Shock Absorbers
1.14 Rear Belt Deflection
- Checking Rear Belt Deflection
- Adjusting Rear Belt Deflection
1.15 Brake Pads and Discs
- Inspecting Brake Pads and Discs
- Checking Brake Fluid
- Bleeding Hydraulic Brake System
1.16 Battery Maintenance
- Battery Inspection
- Battery Charging and Connection
1.17 Spark Plugs
- General
- Inspecting Spark Plugs
- Gapping and Replacing Spark Plugs
1.18 Steering Head Bearings
- Lubrication
- Adjustment
1.19 Rear Fork Bearings
- Lubrication
1.20 Front Fork Oil
- Checking and Draining Fork Oil
- Refilling Fork Oil
1.21 Cable and Chassis Lubrication
- Lubricating Throttle Control Cables
- Lubricating Clutch Cables
- Lubricating Rear Brake Pedal
1.22 Air Cleaner and Exhaust System
- Inspecting Air Cleaner Element
- Inspecting Exhaust System
1.23 Throttle Control
- Checking and Lubricating
1.24 Idle Speed and Ignition Timing
1.25 Fuel Supply Filter
1.26 Engine Mounts and Stabilizer Links
- Engine Mounts
- Stabilizer Links
1.27 Headlamp Alignment
- Adjusting Headlamp Alignment
1.28 Fluid and Lubricant Requirements
- Recommended Engine Oils
- Recommended Transmission Lubricants
- Recommended Primary Chaincase Lubricants
- Recommended Front Fork Oils
1.29 Critical Fasteners
1.30 Storage
- Preparing for Storage
- Returning to Service
1.31 Troubleshooting
- Troubleshooting General
- Engine Does Not Turn Over
- Engine Turns Over But Does Not Start
- Engine Misses or Runs Erratically
- Engine Lacks Power
- Engine Overheats
- Engine Knocks
- Starter Does Not Operate
- Battery Does Not Charge
- Headlamp, Tail Lamp or Signal Lamps Do Not Burn
- Lamps Burn Out Frequently
- Speedometer or Tachometer Inoperative or Inaccurate
- Engine Noise
- Excessive Vibration
- Clutch Does Not Work Properly
- Transmission Noisy or Jumps Out of Gear
- Motorcycle Pulls to Right or Left
- Motorcycle Wanders or Wobbles
- Tires Wear Rapidly or Wear Unevenly
- Rear Wheel Skids
Chassis 2.1 Specifications 2.2 Vehicle Identification Number (V.I.N.)
- Location of Vehicle Identification Number (V.I.N.)
- V.I.N. Model Designations
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