2000-2009 Mercury 75 hp, 90 hp outboard motor manual
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2000-2009 Mercury 75 hp, 90 hp outboard motor manual - Technical Specifications
- File Size:
- 14.35 MB
- File Type:
- ZIP
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 0.29 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Outboard
- Brand:
- Mercury
Mercury Models and Parts Covered in this Outboard Manual
- 75 hp (3 cyl.) 2-stroke
- 75 hp (4 cyl.) 2-stroke
- 90 hp (3 cyl.) 2-stroke
- 90 hp (4 cyl.) 2-stroke
Serial numbers:
- 75 hp (3 cyl.) 2-stroke: 0G960500-1B226999
- 75 hp (4 cyl.) 2-stroke: 0T178500-0T800999
- 90 hp (3 cyl.) 2-stroke: 0G960500-1B226999
- 90 hp (4 cyl.) 2-stroke: 0T178500-0T800999
- Engines:
- 75 hp (FourStroke)
- 90 hp (FourStroke)
Serial numbers: Starting S/N 0G960500 and Above
Production/model years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Mercury 2000-2009 Mercury 75 hp, 90 hp outboard motor manual - Complete Manual Information
Table of Contents
Section 1A: Specifications
- Specifications
- Propeller Information Charts
- Mercury/Quicksilver Lubricants and Sealants
- Torque Specifications
Section 1B: General Information
- Introduction
- Safety Precautions
- Maintenance Schedule
- Serial Number Locations
- Tools and Equipment
Section 2: Ignition System
- Spark Plug Specifications
- Ignition Timing
- Ignition Coil Resistance
- Electronic Control Module (ECM)
- Ignition System Troubleshooting
Section 3: Charging System
- Battery Specifications
- Alternator Output
- Charging System Troubleshooting
Section 4: Fuel System
- Fuel Pump Specifications
- Carburetor Models
- Fuel Injection Models
- Fuel System Maintenance
Section 5: Cooling System
- Water Pump
- Thermostat
- Cooling System Maintenance
Section 6: Power Unit
- Cylinder Block
- Cylinder Bore
- Piston and Rings
- Connecting Rod
- Crankshaft
Section 7: Lubrication System
- Oil Pump
- Oil Filter
- Oil Specifications and Capacities
Section 8: Starting System
- Starter Motor Specifications
- Starter Solenoid
- Starting System Troubleshooting
Section 9: Gear Housing
- Gear Ratios
- Gear Housing Assembly
- Propeller Shaft
Section 10: Trim and Tilt System
- Hydraulic System
- Trim and Tilt Motor
- Trim and Tilt Troubleshooting
Section 11: Electrical System
- Wiring Diagrams
- Battery Maintenance
- Electrical Component Locations
- Electrical System Troubleshooting
Section 12: Maintenance
- Periodic Maintenance Schedule
- Maintenance Procedures
- Service Intervals
Section 13: Troubleshooting
- Engine Troubleshooting
- Electrical System Troubleshooting
- Cooling System Troubleshooting
- Fuel System Troubleshooting
- Ignition System Troubleshooting
Section 14: Special Tools
- Required Tools
- Tool Specifications
- Tool Usage
Appendix
- Technical Specifications
- Conversion Tables
- Glossary of Terms
Index
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Frequently Asked Questions - Mercury Outboard Manual
What does this Mercury manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2000-2009 Mercury 75 hp, 90 hp outboard motor manual. It includes information for the following models: * 75 hp (3 cyl.) 2-stroke * 75 hp (4 cyl.) 2-stroke * 90 hp (3 cyl.) 2-stroke * 90 hp (4 cyl.) 2-stroke **Serial numbers:** * 75 hp (3 cyl.) 2-stroke: 0G960500-1B226999 * 75 hp (4 cyl.) 2-stroke: 0T178500-0T800999 * 90 hp (3 cyl.) 2-stroke: 0G960500-1B226999 * 90 hp (4 cyl.) 2-stroke: 0T178500-0T800999 * Engines: * 75 hp (FourStroke) * 90 hp (FourStroke) Serial numbers: Starting S/N 0G960500 and Above Production/model years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 .
Is this manual suitable for beginners?
Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (14.35 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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