2000-2009 Mercury 75 hp, 90 hp outboard motor manual

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Mercury 2000-2009 Mercury 75 hp, 90 hp outboard motor manual - Technical Specifications

  • File Size: 14.35 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.29 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Outboard
  • Brand: Mercury
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Mercury Models and Parts Covered in this Outboard Manual

  • 75 hp (3 cyl.) 2-stroke
  • 75 hp (4 cyl.) 2-stroke
  • 90 hp (3 cyl.) 2-stroke
  • 90 hp (4 cyl.) 2-stroke

Serial numbers:

  • 75 hp (3 cyl.) 2-stroke: 0G960500-1B226999
  • 75 hp (4 cyl.) 2-stroke: 0T178500-0T800999
  • 90 hp (3 cyl.) 2-stroke: 0G960500-1B226999
  • 90 hp (4 cyl.) 2-stroke: 0T178500-0T800999
    • Engines:
  • 75 hp (FourStroke)
  • 90 hp (FourStroke)

Serial numbers: Starting S/N 0G960500 and Above
Production/model years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Mercury 2000-2009 Mercury 75 hp, 90 hp outboard motor manual - Complete Manual Information

Table of Contents

Section 1A: Specifications

  • Specifications
  • Propeller Information Charts
  • Mercury/Quicksilver Lubricants and Sealants
  • Torque Specifications

Section 1B: General Information

  • Introduction
  • Safety Precautions
  • Maintenance Schedule
  • Serial Number Locations
  • Tools and Equipment

Section 2: Ignition System

  • Spark Plug Specifications
  • Ignition Timing
  • Ignition Coil Resistance
  • Electronic Control Module (ECM)
  • Ignition System Troubleshooting

Section 3: Charging System

  • Battery Specifications
  • Alternator Output
  • Charging System Troubleshooting

Section 4: Fuel System

  • Fuel Pump Specifications
  • Carburetor Models
  • Fuel Injection Models
  • Fuel System Maintenance

Section 5: Cooling System

  • Water Pump
  • Thermostat
  • Cooling System Maintenance

Section 6: Power Unit

  • Cylinder Block
  • Cylinder Bore
  • Piston and Rings
  • Connecting Rod
  • Crankshaft

Section 7: Lubrication System

  • Oil Pump
  • Oil Filter
  • Oil Specifications and Capacities

Section 8: Starting System

  • Starter Motor Specifications
  • Starter Solenoid
  • Starting System Troubleshooting

Section 9: Gear Housing

  • Gear Ratios
  • Gear Housing Assembly
  • Propeller Shaft

Section 10: Trim and Tilt System

  • Hydraulic System
  • Trim and Tilt Motor
  • Trim and Tilt Troubleshooting

Section 11: Electrical System

  • Wiring Diagrams
  • Battery Maintenance
  • Electrical Component Locations
  • Electrical System Troubleshooting

Section 12: Maintenance

  • Periodic Maintenance Schedule
  • Maintenance Procedures
  • Service Intervals

Section 13: Troubleshooting

  • Engine Troubleshooting
  • Electrical System Troubleshooting
  • Cooling System Troubleshooting
  • Fuel System Troubleshooting
  • Ignition System Troubleshooting

Section 14: Special Tools

  • Required Tools
  • Tool Specifications
  • Tool Usage

Appendix

  • Technical Specifications
  • Conversion Tables
  • Glossary of Terms

Index


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Frequently Asked Questions - Mercury Outboard Manual

What does this Mercury manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2000-2009 Mercury 75 hp, 90 hp outboard motor manual. It includes information for the following models: * 75 hp (3 cyl.) 2-stroke * 75 hp (4 cyl.) 2-stroke * 90 hp (3 cyl.) 2-stroke * 90 hp (4 cyl.) 2-stroke **Serial numbers:** * 75 hp (3 cyl.) 2-stroke: 0G960500-1B226999 * 75 hp (4 cyl.) 2-stroke: 0T178500-0T800999 * 90 hp (3 cyl.) 2-stroke: 0G960500-1B226999 * 90 hp (4 cyl.) 2-stroke: 0T178500-0T800999 * Engines: * 75 hp (FourStroke) * 90 hp (FourStroke) Serial numbers: Starting S/N 0G960500 and Above Production/model years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 .

Is this manual suitable for beginners?

Yes, this Mercury manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (14.35 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Mercury Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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John D.says...
This manual covers everything you need to know about maintaining my 75 hp outboard. The download process was smooth and I received the link almost instantly. Highly recommend!
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Sarah L.says...
I found this manual incredibly helpful for troubleshooting my 90 hp engine. The email support was quick and very professional. A must-have for any Mercury outboard owner!
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Mike R.says...
The manual is well-organized and detailed. Downloading it was a breeze. Customer support responded to my questions in no time. Great value!