2000-2009 Mercury 75 hp, 90 hp outboard motor manual

Table of Contents

Section 1A: Specifications

• Specifications
• Propeller Information Charts
• Mercury/Quicksilver Lubricants and Sealants
• Torque Specifications

Section 1B: General Information

• Introduction
• Safety Precautions
• Maintenance Schedule
• Serial Number Locations
• Tools and Equipment

Section 2: Ignition System

• Spark Plug Specifications
• Ignition Timing
• Ignition Coil Resistance
• Electronic Control Module (ECM)
• Ignition System Troubleshooting

Section 3: Charging System

• Battery Specifications
• Alternator Output
• Charging System Troubleshooting

Section 4: Fuel System

• Fuel Pump Specifications
• Carburetor Models
• Fuel Injection Models
• Fuel System Maintenance

Section 5: Cooling System

• Water Pump
• Thermostat
• Cooling System Maintenance

Section 6: Power Unit

• Cylinder Block
• Cylinder Bore
• Piston and Rings
• Connecting Rod
• Crankshaft

Section 7: Lubrication System

• Oil Pump
• Oil Filter
• Oil Specifications and Capacities

Section 8: Starting System

• Starter Motor Specifications
• Starter Solenoid
• Starting System Troubleshooting

Section 9: Gear Housing

• Gear Ratios
• Gear Housing Assembly
• Propeller Shaft

Section 10: Trim and Tilt System

• Hydraulic System
• Trim and Tilt Motor
• Trim and Tilt Troubleshooting

Section 11: Electrical System

• Wiring Diagrams
• Battery Maintenance
• Electrical Component Locations
• Electrical System Troubleshooting

Section 12: Maintenance

• Periodic Maintenance Schedule
• Maintenance Procedures
• Service Intervals

Section 13: Troubleshooting

• Engine Troubleshooting
• Electrical System Troubleshooting
• Cooling System Troubleshooting
• Fuel System Troubleshooting
• Ignition System Troubleshooting

Section 14: Special Tools

• Required Tools
• Tool Specifications
• Tool Usage

Appendix

• Technical Specifications
• Conversion Tables
• Glossary of Terms

Index

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